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China High Strength PP Honeycomb Board Extrusion Line - Leading Suppliers and Factory for Lightweight Plastic Boards

PP honeycomb board, also referred to as plastic honeycomb board, is a lightweight and high-strength material primarily made from polypropylene. Its honeycomb structure offers excellent durability and versatility, making it an ideal choice for various applications, Our PP honeycomb panel composite production line, located in China, utilizes advanced PLC centralized control technology. This efficient system automates the entire production process, which includes sequential steps such as automatic loading, three-layer co-extrusion (surface layer, honeycomb layer, bottom layer), heating composite, calendering, and molding. Afterward, we ensure quality through traction, tempering stress relief, natural cooling, trimming, width setting, and precise cutting to fixed lengths. The final products are automatically stacked with an optional hydraulic stacker, As a leading supplier and factory of PP honeycomb boards, we are committed to delivering high-quality materials that meet your specific needs while ensuring optimal performance and cost-effectiveness

    Performance & Features by Line Configuration

    🔷 Honeycomb core layer: The core part, a honeycomb hexagonal lattice structure of holes made of PP. This structure is the key to the lightness and strength of the material.

    🔷 Flat surface layer: Top and bottom, with PP flat sheets laminated to the honeycomb core by hot-melt technology to form a flat surface.

    High Strength PP Honeycomb Board Extrusion Line (2)

    Market competition is becoming increasingly fierce, and high efficiency and environmental protection have become key considerations. With the bionic honeycomb structure, honeycomb panels achieve ultra-high strength with extremely light weight, which has significant advantages in reducing transport costs and improving material utilisation.

    High Strength PP Honeycomb Board Extrusion Line (4)
    Model Suitable Material Products Width (mm) Products Thickness (mm) Capacity (kg/h)
    JWS75/75/75 PP 1200–1600 2–12 350–450
    JWS100/100/100 PP 1200–2000 2–20 600–700
    Our equipment produces honeycomb board products with flat surface, high composite strength, stable and reliable quality, which are widely favoured by the market.
    Perfect core structure, robust interface lamination, stable high-speed production — these are the core elements that make high-end PP honeycomb boards.
    High Strength PP Honeycomb Board Extrusion Line (5)High Strength PP Honeycomb Board Extrusion Line (6)

    According to the width of the products and output requirements, single-screw or twin-screw extruder can be selected. The extruder is equipped with gear pumps and pressure closed-loop control through PLC, thus ensuring stable pressure and uniform discharge after the melt enters the die cavity to ensure consistent thickness of the sheet.

    High Strength PP Honeycomb Board Extrusion Line (7)

    Roller temperature control and negative pressure system for honeycomb rollers. Each moulding roller is equipped with an independent temperature control system, which automatically adjusts the PID of the medium entering the roller, and can achieve the surface temperature of the roller at a constant temperature.

    High Strength PP Honeycomb Board Extrusion Line (8)High Strength PP Honeycomb Board Extrusion Line (9)

    Compared with the commonly used equipment in China, our company takes the lead in adopting the advanced method of moulding three layers of products independently and then forming them as a whole through thermal composite moulding in the sheet moulding process.

    High Strength PP Honeycomb Board Extrusion Line (10)High Strength PP Honeycomb Board Extrusion Line (11)

    This process not only realises the precise regulation of the thickness of the upper and lower surface layers, ensuring high flatness of the composite plate surface, but also accurately controls the overall weight, significantly improving the appearance quality and processing performance of the final plate.

    Industries & Applications

    The PP honeycomb boards produced by the JWELL PP Honeycomb Board Extrusion Line are lightweight, high-strength, and recyclable, making them suitable for a wide range of industries:

    🚗
    Automotive Interior panels, door panels, sound insulation panels
    📦
    Logistics & Packaging Reusable pallets, partitions, inserts, transport packaging materials
    🏗️
    Construction & Interior Design Partition panels, wall fillings, lightweight decorative boards
    🪑
    Furniture Manufacturing Lightweight furniture panels, cabinets, shelving boards
    ⚙️
    Industrial Applications Protective panels, machinery filler boards, lightweight partition boards
    ✅ With excellent stiffness and impact resistance, these honeycomb boards provide an ideal alternative to traditional wood panels, solid plastic sheets, and metal panels, while supporting lightweight and environmentally friendly material requirements.

    Frequently Asked Questions

    Q What material is used in the PP Honeycomb Board Extrusion Line?
    The extrusion line is designed to process PP (polypropylene) material. PP is chosen for its excellent mechanical properties, chemical resistance, and recyclability, making it ideal for producing lightweight yet high-strength honeycomb boards.
    Q What are the available product width and thickness ranges?
    Depending on the model selected, product widths range from 1200mm to 2000mm, and product thickness ranges from 2mm to 20mm. The JWS75/75/75 model covers widths of 1200–1600mm and thicknesses of 2–12mm, while the JWS100/100/100 model supports widths up to 2000mm and thicknesses up to 20mm.
    Q How does the three-layer independent moulding process benefit the final product?
    The advanced three-layer independent moulding process allows precise control over the thickness of both the upper and lower surface layers. This results in higher flatness of the composite plate surface, more accurate overall weight control, and significantly improved appearance quality and processing performance of the finished board.
    Q What industries can PP honeycomb boards be used in?
    PP honeycomb boards produced by this line are suitable for a wide range of industries, including automotive (interior and door panels), logistics and packaging (pallets and partitions), construction and interior design (partition and decorative panels), furniture manufacturing (lightweight panels and shelving), and general industrial applications (protective and filler boards).
    Q How is consistent sheet thickness ensured during production?
    The extruder is equipped with gear pumps and a pressure closed-loop control system managed through PLC. This setup ensures stable melt pressure and uniform discharge as the material enters the die cavity, guaranteeing consistent sheet thickness throughout the production process.
    Q What are the advantages of PP honeycomb boards over traditional materials?
    PP honeycomb boards offer a superior combination of ultra-light weight and high structural strength thanks to the bionic honeycomb structure. Compared to traditional wood panels, solid plastic sheets, and metal panels, they significantly reduce transport costs, improve material utilisation, and meet modern lightweight and environmentally friendly material requirements. They are also fully recyclable.