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China Suppliers: Classic and High-Speed PVC Profile Extrusion Lines from Reliable Factory

JWELL, a leading factory in China, offers a comprehensive extrusion solution for PVC profiles designed to meet the needs of various industries. Our advanced production lines cater to both classic and high-speed manufacturing, featuring a high-performance conical twin-screw extruder that ensures efficient and stable production. With integrated vacuum calibration, precise haul-off, and cutting systems, our equipment is ideal for producing PVC window profiles, steel-plastic composite profiles, and decorative profiles. Our solutions boast stable plasticizing capabilities, high output, and low-shear processing, ensuring exceptional product precision while significantly extending the service life of the machinery. Trust JWELL as your reliable supplier for window & door manufacturing, architectural decoration, and specialty profile production in China

    Performance & Features by Line Configuration

    Classic Type — Main Technical Parameters

    Type YF108 YF240 YF240A YF300 YF400
    Max. Width of Product (mm) 108 240 150×2 300 400
    Extruder Model SJZ55/110 SJZ65/132 SJZ65/132 SJZ65/132 SJZ80/156
    Max. Extrusion Capacity (kg/h) 110 180 180 180 320
    Extruder Power (kW) 22 37 37 37 55
    Cooling Water (m³/h) 7 8 8 8 10
    Compressed Air (m³/min) 0.6 0.6 0.8 0.6 0.6

    High Speed Type — Main Technical Parameters

    Type YF240 YF240 YF240A
    Max. Width of Product (mm) 240 240 150×2
    Extruder Model SJP75/28 SJP93/30 SJP110/28
    Max. Extrusion Capacity (kg/h) 150–250 250–400 400–500
    Extruder Power (kW) 45 55 90
    Cooling Water (m³/h) 7 8 10
    Compressed Air (m³/min) 0.6 0.6 0.8

    Detailed Photos

    Classic and High-Speed PVC Profile Extrusion Lines (3)
    Classic and High-Speed PVC Profile Extrusion Lines (4)
    Classic and High-Speed PVC Profile Extrusion Lines (5)
    Classic and High-Speed PVC Profile Extrusion Lines (6)

    Performance and Features Summary

    Efficient and Stable Core Extrusion System

    Conical Twin-Screw Extruder: Employs a specially designed screw for gentle, homogeneous plasticization and micro-foaming of the material. It features low shear force and a short thermal history, effectively preserving PVC properties while ensuring high output and enhancing the internal quality of the profiles.

    Advanced Drive & Temperature Control: Equipped with high-quality AC frequency converters and imported temperature controllers (e.g., RKC from Japan), ensuring precise synchronous speed between the main and auxiliary equipment and stable temperature control for continuous production.

    Precise and Reliable Calibration & Haul-Off

    High-Efficiency Vacuum Calibration Table: Utilizes a special enlarged vortex flow cooling system for high cooling efficiency and fast shaping speed. Available in various lengths (4–10 meters) to perfectly match different molds and meet the demands of high-speed extrusion.

    Smooth and Powerful Haul-Off Unit: Incorporates lifting technology for stable operation, high reliability, and strong traction force, ensuring the profiles move at a constant speed during cooling and calibration to prevent deformation.

    Intelligent Cutting & Automated Handling

    Synchronous Precision Cutter: The cutting speed is synchronized with the haul-off unit. It features a reasonable design, stable operation, automatic length cutting functionality, and includes a dust recovery device to maintain a clean working environment.

    Integrated Downstream Processing: The line can be integrated with a film covering machine and a stacker, providing surface protection and automatic stacking for finished profiles, reducing manual intervention and improving packaging efficiency.

    Versatile Adaptability and Cost-Effectiveness

    Wide Profile Compatibility: By changing the die and screw, the same production line can flexibly switch between solid-wall profiles and various other products like micro-foam profiles, increasing equipment utilization.

    Quality Assurance for Key Components: Core components such as vacuum pumps and motors use renowned brand products, guaranteeing the long-term reliability and durability of the entire line.

    Centralized Intelligent Control: The integrated control system offers simple operation and high visibility, facilitating easy monitoring of production status and process parameters for stable and efficient production management.


    Main Application Products

    The high-quality PVC profiles produced by this line are widely used in the following areas:

    Building Window & Door Systems

    Various PVC window profiles and door panel profiles, offering excellent thermal insulation, sound insulation, and weatherability.

    Classic and High-Speed PVC Profile Extrusion Lines (7)
    Classic and High-Speed PVC Profile Extrusion Lines (8)
    Architectural Decoration & Furniture

    Skirting boards, cornices, decorative panels for indoor/outdoor use, and edge banding for furniture.

    Classic and High-Speed PVC Profile Extrusion Lines (9)
    Classic and High-Speed PVC Profile Extrusion Lines (10)
    Classic and High-Speed PVC Profile Extrusion Lines (11)
    Classic and High-Speed PVC Profile Extrusion Lines (12)
    New Energy & Green Building

    Supporting profiles for solar photovoltaic panels, interior partitions, specialty industrial profiles.

    Classic and High-Speed PVC Profile Extrusion Lines (14)
    Classic and High-Speed PVC Profile Extrusion Lines (13)
    Specialty Applications

    Suitable for producing micro-foam PVC profiles, which are lighter in weight while offering good strength and thermal insulation, ideal for specific construction and decorative scenarios.

    Classic and High-Speed PVC Profile Extrusion Lines (16)
    Classic and High-Speed PVC Profile Extrusion Lines (15)

    Frequently Asked Questions

    Q What is the difference between the Classic type and the High Speed type PVC profile extrusion line?
    The Classic type uses a conical twin-screw extruder (SJZ series), which is ideal for stable, continuous production with moderate output capacities ranging from 110 to 320 kg/h. The High Speed type uses a parallel single-screw extruder (SJP series) with significantly higher output capacities of 150–500 kg/h, making it suitable for large-scale, high-efficiency production environments.
    Q What types of PVC profiles can be produced by this extrusion line?
    This line is capable of producing a wide range of PVC profiles, including window and door frame profiles, skirting boards, cornices, decorative panels, furniture edge banding, solar panel support profiles, interior partition profiles, and micro-foam PVC profiles. By simply changing the die and screw, the same line can switch between solid-wall and micro-foam profile production.
    Q How does the vacuum calibration table ensure profile dimensional accuracy?
    The high-efficiency vacuum calibration table uses a specially designed enlarged vortex flow cooling system that provides uniform and rapid cooling. It is available in lengths from 4 to 10 meters to accommodate different mold requirements. The vacuum system holds the extruded profile firmly against the calibration sleeve, ensuring precise dimensions and a smooth surface finish even at high extrusion speeds.
    Q What are the utility requirements for operating this production line?
    The line requires three main utilities: electrical power (extruder power ranges from 22 kW for the YF108 Classic up to 90 kW for the High Speed YF240A), cooling water (7–10 m³/h depending on model), and compressed air (0.6–0.8 m³/min). Specific requirements vary by model; please refer to the technical parameter tables above for detailed specifications.
    Q Can the cutting unit be synchronized automatically with the haul-off speed?
    Yes. The synchronous precision cutter is designed to automatically match the cutting speed with the haul-off unit's running speed. It features automatic length-setting functionality, ensuring consistent cut lengths without manual adjustment. It also includes a built-in dust recovery device to keep the working environment clean and safe.
    Q What key quality assurances are provided for the core components of the line?
    Core components are sourced from renowned brands to ensure long-term reliability. Temperature controllers use imported units such as RKC from Japan. Drive systems employ high-quality AC frequency converters for precise speed synchronization. Vacuum pumps and motors are sourced from reputable manufacturers. The centralized intelligent control system provides easy operation, real-time monitoring, and stable process management throughout the production run.