High-Performance Double Wall Corrugated Pipe Extrusion Lines - China Suppliers & Factory for PE, PP, PVC
Machine Parameters
High-Speed Single-Screw Extrusion Line (For PE/PP Pipes)
- Optimized Cooling & Molding: A newly designed, closed molding machine with a special high-efficiency cooling system for forming aluminum modules dramatically improves cooling rates, shortening cycle times for higher throughput.
- Stable High-Output Extrusion: Paired with a professionally designed corrugated pipe die, it enables large-scale, stable extrusion for demanding continuous production.
- Durable & Customizable Modules: Forming modules are made from precision-cast LY12 high-grade aviation aluminum (copper content ≥5%), ensuring high density, no porosity, and resistance to long-term deformation. Modules offer excellent interchangeability and customizable waveform designs.
- Precision Cutting: Features an automatic DWC cutter with computer control for accurate cut length, stable operation, and easy use.
| Type | Pipe Diameter (mm) | HDPE Output (kg/h) | Max Speed (m/min) | Total Power (KW) |
|---|---|---|---|---|
| JWSBL-300 | 110–300 | 500 | 5 | 440 |
| JWSBL-600 | 200–600 | 800 | 5 | 500 |
| JWSBL-800 | 200–800 | 1000 | 3 | 680 |
| JWSBL-1000 | 200–1000 | 1200 | 2.5 | 710 |
| JWSBL-1200 | 800–1200 | 1400 | 1.5 | 800 |
Conical Twin-Screw Extrusion Line (For FRPP/PVC Pipes)
- Energy-Efficient Production: The line's overall energy consumption is low. The conical twin-screw extruder offers higher conveying efficiency than single-screw models with lower installed power, enabling truly economical operation.
- Direct Powder Processing & Cost Savings: Capable of processing powder formulas directly (e.g., raw material + calcium carbonate), eliminating the need for pelletizing to significantly reduce raw material costs while enhancing pipe ring stiffness.
- Superior Pipe Quality: Equipped with a vacuum venting device to effectively remove moisture and air, preventing bubbles in the pipe wall for a dense, smooth interior and exterior surface.
| Type | Pipe Diameter (mm) | PVC Output (kg/h) | FRPP Output (kg/h) | Max Speed (m/min) |
|---|---|---|---|---|
| JWSBL-300 | 110–300 | 450 | 400 | 4 |
| JWSBL-600 | 200–600 | 800 | 800 | 3 |
| JWSBL-800 | 200–800 | 1200 | 1000 | 3 |
| JWSBL-1000 | 200–1000 | 1300 | 1200 | 2.5 |
| JWSBL-1200 | 800–1200 | 1400 | 1400 | 1.5 |
Parallel Twin-Screw Extrusion Line (For HDPE/PP Pipes)
- Excellent Mixing & Raw Material Flexibility: Utilizes two parallel co-rotating twin-screw extruders for superior dispersion. Can process both powder and granular raw materials simultaneously without pre-compounding, offering maximum formula flexibility.
- Online Formula Adjustment: Includes a side-feeding system allowing for real-time online adjustment of filler ratios (e.g., calcium powder), facilitating quick and convenient formula changes.
- Modular & Easy Maintenance: The building-block style screw and barrel assembly simplifies maintenance and part replacement, minimizing downtime.
| Type | Pipe Diameter (mm) | HDPE Output (kg/h) | Max Speed (m/min) | Total Power (KW) |
|---|---|---|---|---|
| JWSBL-600 | 200–600 | 800 | 5 | 500 |
| JWSBL-1000 | 200–1000 | 1200 | 2.5 | 710 |
| JWSBL-1200 | 800–1200 | 1400 | 1.5 | 800 |
Horizontal DWC Pipe Line (For Small-Diameter Pipes)
- Compact Solution for Small Pipes: Specifically designed for producing small-diameter DWC pipes (Ø50–250mm), ideal for drainage, venting, and conduit applications.
- High Plasticization & Output: Incorporates a new high-efficiency single-screw extruder that delivers greatly enhanced plasticizing capacity and high output of flexible pipe products.
- User-Friendly Operation: The horizontal structure of the molding machine provides a compact footprint and facilitates easier operation and maintenance.
| Type | Extruder | Main Motor (kW) | Line Speed (m/min) |
|---|---|---|---|
| JWSBW-50-110 | 45/33+45/33 | 30+18.5 | 0.6–6 |
| JWSBW-50-160 | 65/33+65/33 | 45+30 | 0.5–5 |
| JWSBW-110-250 | 75/33+65/33 | 90+45 | 0.4–4 |
Detailed Photos
Unified Core Advantages
Intelligent Siemens Control
All lines feature advanced computer HMI control systems (like Siemens) for high automation, precise parameter management, and user-friendly operation.
Integrated Online Belling
The built-in online belling unit ensures the connection readiness and performance of the finished corrugated pipes.
Proven Stability & Reliability
Incorporates multiple patented technologies to guarantee long-term, stable, and high-output operation.
Comprehensive Technical Support
Backed by JWELL's extensive experience, offering professional support from line configuration to production optimization.
Application Areas
The high-quality double wall corrugated pipes produced are essential components across several key industries:
Stormwater & sewer drainage networks, building foundation drainage.
Optical fiber cable conduits, electrical wire protection ducts.
Agricultural irrigation pipelines, water project drainage.
Industrial fluid conveyance, mine ventilation, landfill leachate collection.
Frequently Asked Questions
The lines are designed to handle a wide range of thermoplastic materials. The high-speed single-screw line is optimized for PE and PP, the conical twin-screw line processes FRPP and PVC (including direct powder formulas), and the parallel twin-screw line handles HDPE and PP in both powder and granular form.
The lines cover a broad diameter range. The horizontal DWC line handles small-diameter pipes from Ø50mm to Ø250mm, while the vertical lines (JWSBL series) can produce pipes from Ø110mm up to Ø1200mm, catering to both residential and large-scale infrastructure projects.
The conical twin-screw extruder offers higher conveying efficiency with lower installed power, resulting in significantly reduced energy consumption. It also supports direct powder processing (eliminating pelletizing costs) and features a vacuum venting device that removes moisture and air to produce bubble-free, high-quality pipe walls.
Yes. The parallel twin-screw extrusion line is equipped with a side-feeding system that allows real-time online adjustment of filler ratios (such as calcium powder) during operation, enabling quick and convenient formula changes without halting production.
All extrusion lines are equipped with advanced computer HMI control systems, including Siemens-brand controllers. The high automation level ensures precise parameter management, consistent product quality, and user-friendly operation, minimizing the need for manual intervention during continuous production runs.
Double wall corrugated pipes produced by these lines are widely used across multiple sectors: municipal and civil engineering (stormwater drainage, sewer networks), telecommunications and power (fiber optic conduits, cable protection ducts), agriculture and water conservancy (irrigation pipelines), and industrial and environmental applications (fluid conveyance, mine ventilation, landfill leachate collection).