High-Performance Double Wall Corrugated Pipe Extrusion Lines for PE, PP & PVC - China Suppliers & Factory
Machine Parameters
High-Speed Single-Screw Extrusion Line (For PE/PP Pipes)
Optimized Cooling & Molding
A newly designed, closed molding machine with a special high-efficiency cooling system for forming aluminum modules dramatically improves cooling rates, shortening cycle times for higher throughput.
Stable High-Output Extrusion
Paired with a professionally designed corrugated pipe die, it enables large-scale, stable extrusion for demanding continuous production.
Durable & Customizable Modules
Forming modules are made from precision-cast LY12 high-grade aviation aluminum (copper content ≥5%), ensuring high density, no porosity, and resistance to long-term deformation. Modules offer excellent interchangeability and customizable waveform designs.
Precision Cutting
Features an automatic DWC cutter with computer control for accurate cut length, stable operation, and easy use.
| Type | Pipe diameter (mm) | HDPE output (kg/h) | Max speed (m/min) | Total power (KW) |
|---|---|---|---|---|
| JWSBL-300 | 110-300 | 500 | 5 | 440 |
| JWSBL-600 | 200-600 | 800 | 5 | 500 |
| JWSBL-800 | 200-800 | 1000 | 3 | 680 |
| JWSBL-1000 | 200-1000 | 1200 | 2.5 | 710 |
| JWSBL-1200 | 800-1200 | 1400 | 1.5 | 800 |
Conical Twin-Screw Extrusion Line (For FRPP/PVC Pipes)
Energy-Efficient Production
The line's overall energy consumption is low. The conical twin-screw extruder offers higher conveying efficiency than single-screw models with lower installed power, enabling truly economical operation.
Direct Powder Processing & Cost Savings
Capable of processing powder formulas directly (e.g., raw material + calcium carbonate), eliminating the need for pelletizing to significantly reduce raw material costs while enhancing pipe ring stiffness.
Superior Pipe Quality
Equipped with a vacuum venting device to effectively remove moisture and air, preventing bubbles in the pipe wall for a dense, smooth interior and exterior surface.
| Type | Pipe diameter (mm) | PVC output (kg/h) | FRPP output (kg/h) | Max speed (m/min) |
|---|---|---|---|---|
| JWSBL-600 | 200-600 | 800 | 800 | 3 |
| JWSBL-300 | 110-300 | 450 | 400 | 4 |
| JWSBL-800 | 200-800 | 1200 | 1000 | 3 |
| JWSBL-1000 | 200-1000 | 1300 | 1200 | 2.5 |
| JWSBL-1200 | 800-1200 | 1400 | 1400 | 1.5 |
Parallel Twin-Screw Extrusion Line (For HDPE/PP Pipes)
Excellent Mixing & Raw Material Flexibility
Utilizes two parallel co-rotating twin-screw extruders for superior dispersion. Can process both powder and granular raw materials simultaneously without pre-compounding, offering maximum formula flexibility.
Online Formula Adjustment
Includes a side-feeding system allowing for real-time online adjustment of filler ratios (e.g., calcium powder), facilitating quick and convenient formula changes.
Modular & Easy Maintenance
The building-block style screw and barrel assembly simplifies maintenance and part replacement, minimizing downtime.
| Type | Pipe diameter (mm) | HDPE output (kg/h) | Max speed (m/min) | Total power (KW) |
|---|---|---|---|---|
| JWSBL-600 | 200-600 | 800 | 5 | 500 |
| JWSBL-1000 | 200-1000 | 1200 | 2.5 | 710 |
| JWSBL-1200 | 800-1200 | 1400 | 1.5 | 800 |
Horizontal DWC Pipe Line (For Small-Diameter Pipes)
Compact Solution for Small Pipes
Specifically designed for producing small-diameter DWC pipes (Ø50-250mm), ideal for drainage, venting, and conduit applications.
High Plasticization & Output
Incorporates a new high-efficiency single-screw extruder that delivers greatly enhanced plasticizing capacity and high output of flexible pipe products.
User-Friendly Operation
The horizontal structure of the molding machine provides a compact footprint and facilitates easier operation and maintenance.
| Type | Extruder | Main Motor(kw) | Line Speed(m/min) |
|---|---|---|---|
| JWSBW-50-110 | 45/33+45/33 | 30+18.5 | 0.6-6 |
| JWSBW-50-160 | 65/33+65/33 | 45+30 | 0.5-5 |
| JWSBW-110-250 | 75/33+65/33 | 90+45 | 0.4-4 |
Detailed photos
Unified Core Advantages
Intelligent Siemens Control
All lines feature advanced computer HMI control systems (like Siemens) for high automation, precise parameter management, and user-friendly operation.
Integrated Online Belling
The built-in online belling unit ensures the connection readiness and performance of the finished corrugated pipes.
Proven Stability & Reliability
Incorporates multiple patented technologies to guarantee long-term, stable, and high-output operation.
Comprehensive Technical Support
Backed by JWELL's extensive experience, offering professional support from line configuration to production optimization.
Application Areas
The high-quality double wall corrugated pipes produced are essential components across several key industries:
Municipal & Civil Engineering
Stormwater & sewer drainage networks, building foundation drainage.
Telecommunications & Power
Optical fiber cable conduits, electrical wire protection ducts.
Agriculture & Water Conservancy
Agricultural irrigation pipelines, water project drainage.
Industrial & Environmental Protection
Industrial fluid conveyance, mine ventilation, landfill leachate collection.
