High-Performance JWELL TPU Film Extrusion Line - China Factory Suppliers for Quality Thermoplastic Polyurethane Films
Performance & Features by Line Configuration
| Model | Products Width (mm) | Products Thickness (mm) | Capacity (kg/h) |
|---|---|---|---|
| JWS120/36 | 1000–3000 | 0.02–2.0 | 200–300 |
| JWS130/36 | 1000–3000 | 0.02–2.0 | 300–400 |
| JWS150/36 | 1000–3000 | 0.02–2.0 | 400–500 |
Detailed Photos
Performance and Features Summary
A Flexible and High-Output Production Platform
Wide Width & High Capacity: Designed for a maximum width of 3000 mm and outputs up to 500 kg/h, meeting demands for large-scale, diversified production runs.
Comprehensive Processing: Compatible with both high-speed calendering and casting methods, allowing flexible process selection for the full spectrum of TPU films, from ultra-thin to heavy-gauge.
Diverse Finishes: Capable of producing films with various surface effects like clear, satin, or matte directly, and supports multi-layer co-extrusion for integrated functionality.
Precision Extrusion and Control System
Efficient Plasticating System: Equipped with high-strength alloy screws and wear-resistant barrels. The optimized screw design ensures efficient shear and homogeneous plastication, preserving the inherent superior properties of the TPU material.
Accurate Temperature Management: The extruder features 8-zone independent temperature control for precise melt temperature regulation, ensuring material stability and preventing degradation.
Intelligent Centralized Control: Integrated PLC automation enables one-touch operation and monitoring from feeding and extrusion to forming, reducing manual dependency while enhancing production stability and repeatability.
Exceptional Product Performance and Quality
Superior Material Properties: The produced TPU film combines high tensile strength, excellent elasticity, outstanding abrasion resistance, and aging resistance, outperforming traditional materials like PVC and EVA.
Stable and Controllable Quality: Precision die design and stable extrusion pressure guarantee exceptional thickness uniformity with tight tolerances and consistent product quality.
Eco-Friendly and Safe: TPU is an environmentally friendly, non-toxic, recyclable material with anti-mildew and biocompatible properties, aligning with global trends in sustainable manufacturing.
Broad Downstream Application Fields
The high-performance TPU film produced is a core material for numerous industries:
Used for transparent decorative parts in athletic shoes and laminated waterproof/breathable fabrics, combining functionality with style.
Suitable for medical devices, protective gear, and packaging requiring high elasticity and biocompatibility.
Widely used in inflatable products, sealing materials, automotive interiors, and protective components for electronics.
Encompasses high-end handbags, furniture upholstery, outdoor gear, and various durable consumer products.
Frequently Asked Questions
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Q What film width and thickness ranges can the JWELL TPU Film Extrusion Line handle?The line supports a product width range of 1000–3000 mm and a thickness range of 0.02–2.0 mm, covering everything from ultra-thin functional films to heavy-gauge industrial sheets across all three available models (JWS120/36, JWS130/36, JWS150/36).
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Q What is the maximum production capacity of the TPU film extrusion line?The highest-capacity model, JWS150/36, achieves an output of 400–500 kg/h, making it suitable for large-scale, high-volume production environments. The JWS120/36 starts at 200–300 kg/h for smaller or more specialized operations.
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Q What processing methods does the extrusion line support?The line is compatible with both high-speed calendering and casting methods. This dual-process capability provides manufacturers with the flexibility to select the most appropriate method depending on the desired film properties, surface finish, and thickness requirements.
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Q How does the system ensure consistent film thickness and quality?Quality is maintained through a combination of precision die design, stable extrusion pressure control, and 8-zone independent temperature management on the extruder barrel. These features work together to deliver tight thickness tolerances and highly uniform output across the full production width.
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Q Is TPU film an environmentally friendly material?Yes. TPU (Thermoplastic Polyurethane) is a non-toxic, recyclable, and environmentally responsible material. It is free from harmful plasticizers found in PVC, offers anti-mildew properties, and is biocompatible, making it well-suited for both medical applications and sustainable manufacturing initiatives.
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Q What industries and end-use applications is this TPU film suitable for?The TPU film produced by this line serves a wide range of industries, including footwear and apparel (waterproof fabrics, shoe components), medical and healthcare (devices, protective gear), industrial and technical sectors (automotive interiors, inflatable products, electronics protection), and consumer goods (handbags, furniture upholstery, outdoor equipment).