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High-Performance JWELL TPU Film Extrusion Line - China Suppliers and Factory for Quality Thermoplastic Polyurethane Films

The JWELL TPU Film Extrusion Line is a state-of-the-art solution designed for the high-quality production of thermoplastic polyurethane (TPU) films. This advanced line, manufactured in China by leading suppliers, utilizes cutting-edge high-speed extrusion calendering and casting techniques to produce films with a thickness range of 0.01 to 2.0 mm and a maximum width of 3000 mm. Ideal for creating a diverse array of premium TPU films such as transparent, frosted, matte, and multi-layer laminated products, this factory-engineered line boasts precise temperature control, stable extrusion, and intelligent automation. These features ensure exceptional film characteristics, including superior elasticity, abrasion resistance, and consistent uniformity. This makes it an indispensable production solution for various applications, including footwear, waterproof apparel, medical supplies, and industrial uses

    Performance & Features by Line Configuration

    Model Products Width (mm) Products Thickness (mm) Capacity (kg/h)
    JWS120/36 1000–3000 0.02–2.0 200–300
    JWS130/36 1000–3000 0.02–2.0 300–400
    JWS150/36 1000–3000 0.02–2.0 400–500

    Detailed Photos

    JWELL TPU Film Extrusion Line (2)
    JWELL TPU Film Extrusion Line (3)
    JWELL TPU Film Extrusion Line (4)
    JWELL TPU Film Extrusion Line (5)
    JWELL TPU Film Extrusion Line (6)
    JWELL TPU Film Extrusion Line (7)

    Performance and Features Summary

    A Flexible and High-Output Production Platform

    Wide Width & High Capacity: Designed for a maximum width of 3000 mm and outputs up to 500 kg/h, meeting demands for large-scale, diversified production runs.

    Comprehensive Processing: Compatible with both high-speed calendering and casting methods, allowing flexible process selection for the full spectrum of TPU films, from ultra-thin to heavy-gauge.

    Diverse Finishes: Capable of producing films with various surface effects like clear, satin, or matte directly, and supports multi-layer co-extrusion for integrated functionality.

    Precision Extrusion and Control System

    Efficient Plasticating System: Equipped with high-strength alloy screws and wear-resistant barrels. The optimized screw design ensures efficient shear and homogeneous plastication, preserving the inherent superior properties of the TPU material.

    Accurate Temperature Management: The extruder features 8-zone independent temperature control for precise melt temperature regulation, ensuring material stability and preventing degradation.

    Intelligent Centralized Control: Integrated PLC automation enables one-touch operation and monitoring from feeding and extrusion to forming, reducing manual dependency while enhancing production stability and repeatability.

    Exceptional Product Performance and Quality

    Superior Material Properties: The produced TPU film combines high tensile strength, excellent elasticity, outstanding abrasion resistance, and aging resistance, outperforming traditional materials like PVC and EVA.

    Stable and Controllable Quality: Precision die design and stable extrusion pressure guarantee exceptional thickness uniformity with tight tolerances and consistent product quality.

    Eco-Friendly and Safe: TPU is an environmentally friendly, non-toxic, recyclable material with anti-mildew and biocompatible properties, aligning with global trends in sustainable manufacturing.

    Broad Downstream Application Fields

    The high-performance TPU film produced is a core material for numerous industries:

    Footwear & Apparel

    Used for transparent decorative parts in athletic shoes and laminated waterproof/breathable fabrics, combining functionality with style.

    JWELL TPU Film Extrusion Line (8)
    JWELL TPU Film Extrusion Line (9)
    Medical & Healthcare

    Suitable for medical devices, protective gear, and packaging requiring high elasticity and biocompatibility.

    JWELL TPU Film Extrusion Line (10)
    JWELL TPU Film Extrusion Line (11)
    Industrial & Technical

    Widely used in inflatable products, sealing materials, automotive interiors, and protective components for electronics.

    JWELL TPU Film Extrusion Line (12)
    JWELL TPU Film Extrusion Line (13)
    Consumer & Civilian Goods

    Encompasses high-end handbags, furniture upholstery, outdoor gear, and various durable consumer products.

    JWELL TPU Film Extrusion Line (14)
    JWELL TPU Film Extrusion Line (15)

    Frequently Asked Questions

    Q
    What models are available for the JWELL TPU Film Extrusion Line, and what are their output capacities?
    Three main models are available: JWS120/36 (200–300 kg/h), JWS130/36 (300–400 kg/h), and JWS150/36 (400–500 kg/h). All models support a product width of 1000–3000 mm and thickness range of 0.02–2.0 mm, covering a wide range of production scale requirements.
    Q
    What processing methods does the TPU film extrusion line support?
    The line is compatible with both high-speed calendering and casting methods. This flexibility allows manufacturers to select the most appropriate process for producing the full spectrum of TPU films, from ultra-thin films to heavy-gauge sheets, as well as multi-layer co-extruded structures.
    Q
    How does the extrusion line ensure consistent product quality and thickness uniformity?
    The line features a precision die design combined with stable extrusion pressure control to guarantee exceptional thickness uniformity with tight tolerances. Additionally, 8-zone independent temperature control on the extruder ensures precise melt temperature regulation, preventing material degradation and maintaining consistent output quality.
    Q
    Is the TPU film produced by this line environmentally friendly and safe for medical applications?
    Yes. TPU is an environmentally friendly, non-toxic, and recyclable material. It also features anti-mildew and biocompatible properties, making it suitable for medical devices, protective gear, and healthcare packaging. It aligns with global sustainable manufacturing trends and outperforms traditional materials such as PVC and EVA.
    Q
    What industries and applications can benefit from the TPU film produced by this line?
    The TPU film is widely used across multiple industries, including footwear and apparel (athletic shoe components, waterproof fabrics), medical and healthcare (devices, protective gear), industrial and technical sectors (automotive interiors, inflatable products, electronics protection), and consumer goods (handbags, furniture upholstery, outdoor gear).
    Q
    What automation and control features does the JWELL TPU Film Extrusion Line offer?
    The line integrates a PLC-based intelligent centralized control system that enables one-touch operation and real-time monitoring of the entire production process — from feeding and extrusion to forming. This reduces manual dependency, enhances production stability, and improves repeatability, making it suitable for high-volume, consistent manufacturing environments.