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High-Performance PVC Profile Extrusion Lines from China Suppliers - Classic & High-Speed Factory Solutions

JWELL offers a comprehensive extrusion solution for PVC profiles, tailored for both classic and high-speed production lines. Central to this advanced system is a high-performance conical twin-screw extruder, seamlessly combined with cutting-edge vacuum calibration, precise haul-off mechanisms, and efficient cutting systems. Designed specifically for the steady and efficient production of various PVC window profiles, steel-plastic composite profiles, and decorative profiles, JWELL's equipment guarantees stable plasticizing capabilities, high output, and low-shear processing. This results in exceptional product precision while significantly prolonging the lifespan of the machinery. JWELL is a trusted choice among manufacturers in the window & door industry, architectural decoration, and specialty profile sectors. As a leading factory and supplier in China, we ensure our clients receive reliable and top-quality extrusion solutions

    Performance & Features by Line Configuration

    Classic Type Main Technical Parameter

    Type YF108 YF240 YF240A YF300 YF400
    Max. width of product (mm) 108 240 150*2 300 400
    Extruder model SJZ55/110 SJZ65/132 SJZ65/132 SJZ65/132 SJZ80/156
    Max. extrusion capacity (kg/h) 110 180 180 180 320
    Extruder power (kw) 22 37 37 37 55
    Cooling water (m³/h) 7 8 8 8 10
    Compressed air (m³/min) 0.6 0.6 0.8 0.6 0.6

    High Speed Main Technical Parameter

    Type YF240 YF240 YF240A
    Max. width of product (mm) 240 240 150*2
    Extruder model SJP75/28 SJP93/30 SJP110/28
    Max. extrusion capacity (kg/h) 150–250 250–400 400–500
    Extruder power (kw) 45 55 90
    Cooling water (m³/h) 7 8 10
    Compressed air (m³/min) 0.6 0.6 0.8

    Detailed Photos

    Classic and High-Speed PVC Profile Extrusion Lines (3)Classic and High-Speed PVC Profile Extrusion Lines (4)Classic and High-Speed PVC Profile Extrusion Lines (5)Classic and High-Speed PVC Profile Extrusion Lines (6)

    Performance and Features Summary

    Efficient and Stable Core Extrusion System

    Conical Twin-Screw Extruder: Employs a specially designed screw for gentle, homogeneous plasticization and micro-foaming of the material. It features low shear force and a short thermal history, effectively preserving PVC properties while ensuring high output and enhancing the internal quality of the profiles.

    Advanced Drive & Temperature Control: Equipped with high-quality AC frequency converters and imported temperature controllers (e.g., RKC from Japan), ensuring precise synchronous speed between the main and auxiliary equipment and stable temperature control for continuous production.

    Precise and Reliable Calibration & Haul-Off

    High-Efficiency Vacuum Calibration Table: Utilizes a special enlarged vortex flow cooling system for high cooling efficiency and fast shaping speed. Available in various lengths (4–10 meters) to perfectly match different molds and meet the demands of high-speed extrusion.

    Smooth and Powerful Haul-Off Unit: Incorporates lifting technology for stable operation, high reliability, and strong traction force, ensuring the profiles move at a constant speed during cooling and calibration to prevent deformation.

    Intelligent Cutting & Automated Handling

    Synchronous Precision Cutter: The cutting speed is synchronized with the haul-off unit. It features a reasonable design, stable operation, automatic length cutting functionality, and includes a dust recovery device to maintain a clean working environment.

    Integrated Downstream Processing: The line can be integrated with a film covering machine and a stacker, providing surface protection and automatic stacking for finished profiles, reducing manual intervention and improving packaging efficiency.

    Versatile Adaptability and Cost-Effectiveness

    Wide Profile Compatibility: By changing the die and screw, the same production line can flexibly switch between solid-wall profiles and various other products like micro-foam profiles, increasing equipment utilization.

    Quality Assurance for Key Components: Core components such as vacuum pumps and motors use renowned brand products, guaranteeing the long-term reliability and durability of the entire line.

    Centralized Intelligent Control: The integrated control system offers simple operation and high visibility, facilitating easy monitoring of production status and process parameters for stable and efficient production management.

    Main Application Products

    The high-quality PVC profiles produced by this line are widely used in the following areas:

    Building Window & Door Systems

    Various PVC window profiles and door panel profiles, offering excellent thermal insulation, sound insulation, and weatherability.

    Classic and High-Speed PVC Profile Extrusion Lines (7)Classic and High-Speed PVC Profile Extrusion Lines (8)
    Architectural Decoration & Furniture

    Skirting boards, cornices, decorative panels for indoor/outdoor use, and edge banding for furniture.

    Classic and High-Speed PVC Profile Extrusion Lines (9)Classic and High-Speed PVC Profile Extrusion Lines (10)
    Classic and High-Speed PVC Profile Extrusion Lines (11)Classic and High-Speed PVC Profile Extrusion Lines (12)
    New Energy & Green Building

    Supporting profiles for solar photovoltaic panels, interior partitions, specialty industrial profiles.

    Classic and High-Speed PVC Profile Extrusion Lines (14)Classic and High-Speed PVC Profile Extrusion Lines (13)
    Specialty Applications

    Suitable for producing micro-foam PVC profiles, which are lighter in weight while offering good strength and thermal insulation, ideal for specific construction and decorative scenarios.

    Classic and High-Speed PVC Profile Extrusion Lines (16)Classic and High-Speed PVC Profile Extrusion Lines (15)

    Frequently Asked Questions (FAQ)

    Q What is the difference between the Classic type and High Speed type PVC profile extrusion lines?
    The Classic type uses conical twin-screw extruders (SJZ series) with output capacities up to 320 kg/h, making it ideal for standard production needs with stable and cost-effective performance. The High Speed type uses parallel single-screw extruders (SJP series) with output capacities up to 400–500 kg/h, designed for high-volume production environments that demand faster throughput and greater efficiency.
    Q What types of PVC profiles can be produced on these extrusion lines?
    These lines are highly versatile and can produce a wide range of PVC profiles, including window and door frame profiles, skirting boards, cornices, decorative panels, furniture edge banding, solar panel support profiles, interior partition profiles, and micro-foam PVC profiles. By simply changing the die and screw configuration, the same line can switch between solid-wall and micro-foam products.
    Q What is the maximum product width supported by these lines?
    In the Classic type range, the maximum product width goes up to 400 mm (YF400 model). For the High Speed type, the YF240A model supports dual-lane production of 150 mm × 2 profiles simultaneously. The specific maximum width depends on the model selected and the die configuration used.
    Q How is the temperature and speed control managed during production?
    The lines are equipped with high-quality AC frequency converters for precise speed synchronization between the main extruder and all downstream auxiliary units. Temperature control is managed by imported controllers such as RKC from Japan, ensuring stable and accurate thermal management throughout the extrusion process for consistent product quality.
    Q What cooling and calibration options are available for the extrusion lines?
    The lines feature a high-efficiency vacuum calibration table utilizing a special enlarged vortex flow cooling system. Calibration tables are available in various lengths ranging from 4 to 10 meters, allowing them to be matched to different mold sizes and production speeds. This ensures fast shaping, dimensional accuracy, and compatibility with high-speed extrusion requirements.
    Q Can the production line be integrated with downstream automation equipment?
    Yes. The extrusion line can be fully integrated with a film covering machine for surface protection and an automatic stacker for finished profiles. The synchronous precision cutter includes automatic length-cutting functionality and a dust recovery device. This integrated downstream setup significantly reduces manual labor, improves packaging efficiency, and helps maintain a clean production environment.