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High-Performance PVC Profile Extrusion Lines from China Suppliers - Reliable Factory Solutions for Windows & Doors

JWELL, a leading manufacturer in China, offers a comprehensive extrusion solution for PVC profiles, featuring both classic and high-speed production lines. Our advanced system is powered by a high-performance conical twin-screw extruder, coupled with state-of-the-art vacuum calibration, precision haul-off, and cutting systems. This innovative equipment is designed for the efficient and stable production of a wide range of PVC window profiles, steel-plastic composite profiles, and decorative profiles. With a focus on reliable plasticizing capabilities, high output, and low-shear processing, our extrusion lines guarantee exceptional product precision while significantly extending equipment lifespan. As a trusted factory and supplier, JWELL is the ideal choice for manufacturers in the window & door, architectural decoration, and specialty profile industries

    Performance & Features by Line Configuration

    Classic Type — Main Technical Parameters

    Type

    YF108

    YF240

    YF240A

    YF300

    YF400

    Max. width of product (mm)

    108

    240

    150*2

    300

    400

    Extruder model

    SJZ55/110

    SJZ65/132

    SJZ65/132

    SJZ65/132

    SJZ80/156

    Max. extrusion capacity (kg/h)

    110

    180

    180

    180

    320

    Extruder power (kw)

    22

    37

    37

    37

    55

    Cooling water (m³/h)

    7

    8

    8

    8

    10

    Compressed air (m³/min)

    0.6

    0.6

    0.8

    0.6

    0.6

    High Speed Type — Main Technical Parameters

    Type

    YF240

    YF240

    YF240A

    Max. width of product (mm)

    240

    240

    150*2

    Extruder model

    SJP75/28

    SJP93/30

    SJP110/28

    Max. extrusion capacity (kg/h)

    150–250

    250–400

    400–500

    Extruder power (kw)

    45

    55

    90

    Cooling water (m³/h)

    7

    8

    10

    Compressed air (m³/min)

    0.6

    0.6

    0.8

    Detailed Photos

    Classic and High-Speed PVC Profile Extrusion Lines (3)Classic and High-Speed PVC Profile Extrusion Lines (4)Classic and High-Speed PVC Profile Extrusion Lines (5)
    Classic and High-Speed PVC Profile Extrusion Lines (6)

    Performance and Features Summary

    ⚙️ Efficient and Stable Core Extrusion System

    Conical Twin-Screw Extruder: Employs a specially designed screw for gentle, homogeneous plasticization and micro-foaming of the material. It features low shear force and a short thermal history, effectively preserving PVC properties while ensuring high output and enhancing the internal quality of the profiles.

    Advanced Drive & Temperature Control: Equipped with high-quality AC frequency converters and imported temperature controllers (e.g., RKC from Japan), ensuring precise synchronous speed between the main and auxiliary equipment and stable temperature control for continuous production.

    🎯 Precise and Reliable Calibration & Haul-Off

    High-Efficiency Vacuum Calibration Table: Utilizes a special enlarged vortex flow cooling system for high cooling efficiency and fast shaping speed. Available in various lengths (4–10 meters) to perfectly match different molds and meet the demands of high-speed extrusion.

    Smooth and Powerful Haul-Off Unit: Incorporates lifting technology for stable operation, high reliability, and strong traction force, ensuring the profiles move at a constant speed during cooling and calibration to prevent deformation.

    🤖 Intelligent Cutting & Automated Handling

    Synchronous Precision Cutter: The cutting speed is synchronized with the haul-off unit. It features a reasonable design, stable operation, automatic length cutting functionality, and includes a dust recovery device to maintain a clean working environment.

    Integrated Downstream Processing: The line can be integrated with a film covering machine and a stacker, providing surface protection and automatic stacking for finished profiles, reducing manual intervention and improving packaging efficiency.

    🔧 Versatile Adaptability and Cost-Effectiveness

    Wide Profile Compatibility: By changing the die and screw, the same production line can flexibly switch between solid-wall profiles and various other products like micro-foam profiles, increasing equipment utilization.

    Quality Assurance for Key Components: Core components such as vacuum pumps and motors use renowned brand products, guaranteeing the long-term reliability and durability of the entire line.

    Centralized Intelligent Control: The integrated control system offers simple operation and high visibility, facilitating easy monitoring of production status and process parameters for stable and efficient production management.

    Main Application Products

    The high-quality PVC profiles produced by this line are widely used in the following areas:

    Building Window & Door Systems

    Various PVC window profiles and door panel profiles, offering excellent thermal insulation, sound insulation, and weatherability.

    Classic and High-Speed PVC Profile Extrusion Lines (7)Classic and High-Speed PVC Profile Extrusion Lines (8)
    Architectural Decoration & Furniture

    Skirting boards, cornices, decorative panels for indoor/outdoor use, and edge banding for furniture.

    Classic and High-Speed PVC Profile Extrusion Lines (9)Classic and High-Speed PVC Profile Extrusion Lines (10)
    Classic and High-Speed PVC Profile Extrusion Lines (11)Classic and High-Speed PVC Profile Extrusion Lines (12)
    New Energy & Green Building

    Supporting profiles for solar photovoltaic panels, interior partitions, specialty industrial profiles.

    Classic and High-Speed PVC Profile Extrusion Lines (14)Classic and High-Speed PVC Profile Extrusion Lines (13)
    Specialty Applications

    Suitable for producing micro-foam PVC profiles, which are lighter in weight while offering good strength and thermal insulation, ideal for specific construction and decorative scenarios.

    Classic and High-Speed PVC Profile Extrusion Lines (16)Classic and High-Speed PVC Profile Extrusion Lines (15)

    Frequently Asked Questions

    Q What is the difference between the Classic type and High Speed type PVC profile extrusion lines?
    The Classic type uses a conical twin-screw extruder (SJZ series) suited for standard production rates, while the High Speed type uses a parallel single-screw extruder (SJP series) capable of significantly higher output — up to 400–500 kg/h — making it ideal for large-scale, high-efficiency manufacturing operations.
    Q What types of PVC profiles can be produced on these extrusion lines?
    These lines can produce a wide range of PVC profiles including window and door frames, skirting boards, cornices, decorative panels, furniture edge banding, solar panel support profiles, interior partitions, and micro-foam PVC profiles for construction and decoration.
    Q Can the same production line be used to manufacture different profile types?
    Yes. By simply changing the die head and screw configuration, the same production line can flexibly switch between solid-wall profiles and micro-foam profiles, greatly increasing equipment versatility and utilization rate without requiring a full line replacement.
    Q How is temperature and speed control managed on these lines?
    The lines are equipped with high-quality AC frequency converters and imported temperature controllers such as RKC from Japan. This ensures precise synchronization between the main extruder and auxiliary equipment while maintaining stable temperature throughout the entire production process.
    Q What is the available length range for the vacuum calibration table?
    The vacuum calibration table is available in lengths ranging from 4 to 10 meters. This flexibility allows it to be matched with different molds and production speeds, accommodating both standard and high-speed extrusion requirements effectively.
    Q What downstream automation options are available with these lines?
    The lines support full downstream integration including a synchronous precision cutter with automatic length control and dust recovery, a film covering machine for surface protection, and an automatic stacker for finished profiles — significantly reducing manual labor and improving overall packaging efficiency.