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High-Performance TPU Film Extrusion Line from China Suppliers - Advanced Factory Solutions for Versatile Applications

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The JWELL TPU Film Extrusion Line stands as a leading solution in China for the high-performance production of thermoplastic polyurethane films. Manufactured by top suppliers, this state-of-the-art factory utilizes advanced high-speed extrusion calendering and casting processes, enabling the production of films with a thickness range of 0.01 to 2.0 mm and a maximum width of 3000 mm. This line is ideally suited for creating various premium TPU films, including transparent, frosted, matte, and multi-layer laminated products. With its precise temperature control, stable extrusion capabilities, and intelligent automation, it guarantees exceptional film properties such as superior elasticity, abrasion resistance, and consistent uniformity. This makes it an indispensable production solution for footwear, waterproof apparel, medical, and industrial applications.

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    Performance & Features by Line Configuration

    Model Products Width (mm) Products Thickness (mm) Capacity (kg/h)
    JWS120/36 1000–3000 0.02–2.0 200–300
    JWS130/36 1000–3000 0.02–2.0 300–400
    JWS150/36 1000–3000 0.02–2.0 400–500

    Detailed Photos

    JWELL TPU Film Extrusion Line (2)
    JWELL TPU Film Extrusion Line (3)
    JWELL TPU Film Extrusion Line (4)
    JWELL TPU Film Extrusion Line (5)
    JWELL TPU Film Extrusion Line (6)
    JWELL TPU Film Extrusion Line (7)

    Performance and Features Summary

    A Flexible and High-Output Production Platform

    Wide Width & High Capacity: Designed for a maximum width of 3000 mm and outputs up to 500 kg/h, meeting demands for large-scale, diversified production runs.

    Comprehensive Processing: Compatible with both high-speed calendering and casting methods, allowing flexible process selection for the full spectrum of TPU films, from ultra-thin to heavy-gauge.

    Diverse Finishes: Capable of producing films with various surface effects like clear, satin, or matte directly, and supports multi-layer co-extrusion for integrated functionality.

    Precision Extrusion and Control System

    Efficient Plasticating System: Equipped with high-strength alloy screws and wear-resistant barrels. The optimized screw design ensures efficient shear and homogeneous plastication, preserving the inherent superior properties of the TPU material.

    Accurate Temperature Management: The extruder features 8-zone independent temperature control for precise melt temperature regulation, ensuring material stability and preventing degradation.

    Intelligent Centralized Control: Integrated PLC automation enables one-touch operation and monitoring from feeding and extrusion to forming, reducing manual dependency while enhancing production stability and repeatability.

    Exceptional Product Performance and Quality

    Superior Material Properties: The produced TPU film combines high tensile strength, excellent elasticity, outstanding abrasion resistance, and aging resistance, outperforming traditional materials like PVC and EVA.

    Stable and Controllable Quality: Precision die design and stable extrusion pressure guarantee exceptional thickness uniformity with tight tolerances and consistent product quality.

    Eco-Friendly and Safe: TPU is an environmentally friendly, non-toxic, recyclable material with anti-mildew and biocompatible properties, aligning with global trends in sustainable manufacturing.

    Broad Downstream Application Fields

    The high-performance TPU film produced is a core material for numerous industries:

    👟 Footwear & Apparel

    Used for transparent decorative parts in athletic shoes and laminated waterproof/breathable fabrics, combining functionality with style.

    JWELL TPU Film Extrusion Line (8)
    JWELL TPU Film Extrusion Line (9)
    🏥 Medical & Healthcare

    Suitable for medical devices, protective gear, and packaging requiring high elasticity and biocompatibility.

    JWELL TPU Film Extrusion Line (10)
    JWELL TPU Film Extrusion Line (11)
    🔧 Industrial & Technical

    Widely used in inflatable products, sealing materials, automotive interiors, and protective components for electronics.

    JWELL TPU Film Extrusion Line (12)
    JWELL TPU Film Extrusion Line (13)
    🛍️ Consumer & Civilian Goods

    Encompasses high-end handbags, furniture upholstery, outdoor gear, and various durable consumer products.

    JWELL TPU Film Extrusion Line (14)
    JWELL TPU Film Extrusion Line (15)

    Frequently Asked Questions

    Q What is the maximum production width and output capacity of the JWELL TPU Film Extrusion Line?
    The JWELL TPU Film Extrusion Line supports a maximum product width of 3000 mm. The largest model, JWS150/36, achieves an output capacity of 400–500 kg/h, making it suitable for large-scale and high-demand production environments.
    Q What thickness range of TPU film can this extrusion line produce?
    All three models (JWS120/36, JWS130/36, and JWS150/36) are capable of producing TPU films with a thickness range of 0.02 mm to 2.0 mm, covering both ultra-thin films and heavy-gauge applications.
    Q What processing methods does the TPU film extrusion line support?
    The line is compatible with both high-speed calendering and casting methods. This flexibility allows manufacturers to select the most appropriate process for their specific TPU film requirements, from ultra-thin to heavy-gauge products.
    Q How does the extrusion line ensure consistent film quality and thickness uniformity?
    The line features precision die design, stable extrusion pressure control, and 8-zone independent temperature management on the extruder. These systems work together to ensure tight thickness tolerances and highly consistent product quality throughout the production run.
    Q In which industries can the TPU film produced by this line be applied?
    The TPU film is widely used across multiple industries, including footwear and apparel (waterproof fabrics, shoe components), medical and healthcare (protective gear, packaging), industrial and technical sectors (automotive interiors, inflatable products), and consumer goods (handbags, furniture upholstery, outdoor equipment).
    Q Is TPU film an environmentally friendly material, and does it meet sustainability standards?
    Yes. TPU (Thermoplastic Polyurethane) is a non-toxic, recyclable, and environmentally friendly material. It features anti-mildew and biocompatible properties, making it compliant with global sustainability and eco-friendly manufacturing trends, and it outperforms traditional materials such as PVC and EVA in both performance and environmental impact.