High-Performance TPU Film Extrusion Line from China Suppliers | Advanced Technology Factory Solutions
Performance & Features by Line Configuration
| Model | Products Width (mm) | Products Thickness (mm) | Capacity (kg/h) |
|---|---|---|---|
| JWS120/36 | 1000–3000 | 0.02–2.0 | 200–300 |
| JWS130/36 | 1000–3000 | 0.02–2.0 | 300–400 |
| JWS150/36 | 1000–3000 | 0.02–2.0 | 400–500 |
Detailed Photos
Performance and Features Summary
⚙️ A Flexible and High-Output Production Platform
Wide Width & High Capacity: Designed for a maximum width of 3000 mm and outputs up to 500 kg/h, meeting demands for large-scale, diversified production runs.
Comprehensive Processing: Compatible with both high-speed calendering and casting methods, allowing flexible process selection for the full spectrum of TPU films, from ultra-thin to heavy-gauge.
Diverse Finishes: Capable of producing films with various surface effects like clear, satin, or matte directly, and supports multi-layer co-extrusion for integrated functionality.
🎛️ Precision Extrusion and Control System
Efficient Plasticating System: Equipped with high-strength alloy screws and wear-resistant barrels. The optimized screw design ensures efficient shear and homogeneous plastication, preserving the inherent superior properties of the TPU material.
Accurate Temperature Management: The extruder features 8-zone independent temperature control for precise melt temperature regulation, ensuring material stability and preventing degradation.
Intelligent Centralized Control: Integrated PLC automation enables one-touch operation and monitoring from feeding and extrusion to forming, reducing manual dependency while enhancing production stability and repeatability.
🏆 Exceptional Product Performance and Quality
Superior Material Properties: The produced TPU film combines high tensile strength, excellent elasticity, outstanding abrasion resistance, and aging resistance, outperforming traditional materials like PVC and EVA.
Stable and Controllable Quality: Precision die design and stable extrusion pressure guarantee exceptional thickness uniformity with tight tolerances and consistent product quality.
Eco-Friendly and Safe: TPU is an environmentally friendly, non-toxic, recyclable material with anti-mildew and biocompatible properties, aligning with global trends in sustainable manufacturing.
Broad Downstream Application Fields
The high-performance TPU film produced is a core material for numerous industries:
👟 Footwear & Apparel
Used for transparent decorative parts in athletic shoes and laminated waterproof/breathable fabrics, combining functionality with style.
🏥 Medical & Healthcare
Suitable for medical devices, protective gear, and packaging requiring high elasticity and biocompatibility.
🏭 Industrial & Technical
Widely used in inflatable products, sealing materials, automotive interiors, and protective components for electronics.
🛍️ Consumer & Civilian Goods
Encompasses high-end handbags, furniture upholstery, outdoor gear, and various durable consumer products.
Frequently Asked Questions (FAQ)
Q
What is the maximum production width and output capacity of the JWELL TPU Film Extrusion Line?
The JWELL TPU Film Extrusion Line supports a maximum product width of 3000 mm. Depending on the model selected, output capacity ranges from 200 kg/h (JWS120/36) up to 500 kg/h (JWS150/36), making it suitable for both medium and large-scale production requirements.
Q
What thickness range of TPU film can this extrusion line produce?
All three models (JWS120/36, JWS130/36, and JWS150/36) are capable of producing TPU films ranging from 0.02 mm (ultra-thin) to 2.0 mm (heavy-gauge), covering virtually the entire spectrum of industrial and consumer application requirements.
Q
What processing methods does the JWELL TPU Film Extrusion Line support?
The line is compatible with both high-speed calendering and casting processing methods. This dual-process capability gives manufacturers the flexibility to select the most appropriate method based on the desired film characteristics, whether ultra-thin or thick-gauge, clear, satin, or matte finish.
Q
How does the control system ensure production consistency and quality?
The line features an integrated PLC automation system for centralized, one-touch operation covering the entire process from feeding and extrusion to forming. Combined with 8-zone independent temperature control on the extruder, the system ensures precise melt temperature regulation, prevents material degradation, and maintains consistent product quality with tight thickness tolerances throughout every production run.
Q
In which industries can TPU film produced by this line be applied?
TPU film produced by this extrusion line serves a wide range of industries including Footwear & Apparel (athletic shoe components, waterproof fabrics), Medical & Healthcare (medical devices, protective gear), Industrial & Technical (automotive interiors, sealing materials, inflatable products), and Consumer Goods (handbags, furniture upholstery, outdoor equipment).
Q
Is TPU film an environmentally friendly material, and how does it compare to PVC or EVA?
Yes. TPU (Thermoplastic Polyurethane) is a non-toxic, recyclable, and environmentally friendly material. Compared to traditional alternatives such as PVC and EVA, TPU film offers superior tensile strength, better elasticity, outstanding abrasion and aging resistance, as well as anti-mildew and biocompatible properties — making it a more sustainable and higher-performance choice aligned with global green manufacturing trends.