High-Precision JWELL 3D Blow Molding Machine for Automotive & Industrial Pipes | China Suppliers & Factory
Product Description
JWELL 3D Blow Molding Machine is a high-performance, fully customizable plastic molding equipment independently developed by Jwell Machinery, specially engineered for precision forming of complex 3D special-shaped pipe fittings. Rooted in decades of extrusion molding technology accumulation, this equipment is widely used in automotive, home appliance, and industrial piping industries. It is equipped with a high-output extrusion system, precision accumulating die head and hydraulic servo control system, realizing one-time molding of high-strength products with little or no scrap, fully meeting the strict production standards of global industrial customers.
Main Parameters
| Model | Unit | JWZ-BM 3D-1000 | JWZ-BM-100 3D |
| Main screw diameter | mm | 65 | 80 |
| Screw L/D | ----- | 25:1 | 25:1 |
| Screw rpm | r/min | 25-75 | 25-75 |
| Max plasticizing capacity (PE) | kg/h | 65-75 | 100-120 |
| Platen size W*H | mm | 800*1200 | 1020*1500 |
| Mould thickness | mm | 450 | 600 |
| Clamping force | KN | 75 | 280 |
| Dry Cycle | Second | 20 | 10 |
| Platen moving stroke | mm | 1800 | 360 |
Detailed Photos
Our Advantages
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🔧1. Wide Adaptability for Multi-industry 3D Pipe FittingsSpecially designed for the production of various automotive 3D special-shaped pipe fittings, including automotive oil filler pipes, engine air ducts and other custom components, and can be flexibly adapted to the production needs of special-shaped pipes in the home appliance and industrial fields.
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💪2. High-strength Molding & Low Scrap RateThe one-time precision molding process ensures the high structural strength and dimensional stability of the finished products, effectively reduces or even eliminates production scrap, greatly improves material utilization and overall production efficiency, and reduces production costs for customers.
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⚡3. High-efficiency & Stable Extrusion SystemAdopts a high-output extrusion system matched with a precision accumulating die head, which can achieve uniform and stable plasticizing of PE and other general engineering plastics, ensuring consistent wall thickness and stable quality of the molded products.
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🛠️4. Fully Customizable Structure & Action ModulesOptional functional action elements including upper encapsulation, product ejection, and core pulling are available to meet different process requirements; the template size can be fully customized according to the product size and mold specifications of customers, realizing flexible and diversified production.
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🎯5. Precision Hydraulic Servo Control SystemEquipped with an industry-leading hydraulic servo control system, it realizes high-precision and stable control of the entire production cycle, effectively reduces equipment energy consumption, while improving molding accuracy, equipment operation stability and service life.
Core Application Fields
🚗 1. Automotive Industry
This 3D blow molding machine is tailor-made for high-standard pipe production in the automotive industry, and the finished products fully meet automotive-grade performance and emission standards:
- Intake pipes & Fuel filler pipes: Used in engine intake systems, with high mechanical strength and excellent heat resistance, adapting to the high-temperature and high-vibration working environment of the engine compartment.
- Fuel lines & AdBlue pipes: With outstanding chemical corrosion resistance, fully compliant with global automotive emission standards, ensuring safe and stable transportation of fuel and vehicle urea.
- Cooling system pipes: Including turbocharger cooling tubes, with excellent thermal stability and pressure resistance, perfectly matching the cooling requirements of automotive turbocharging systems.
🏠 2. Home Appliance Sector
Aiming at the lightweight and durable design requirements of home appliance piping, it provides customized molding solutions for various hose products:
- Air conditioning ducts: Capable of one-time molding of pipes with large curvature, supporting lightweight design to save installation space and reduce the overall weight of air conditioning equipment.
- Washing machine drain hoses: With excellent fatigue resistance and deformation resistance, can withstand long-term water flow impact and frequent bending without damage, and has a long service life.
🏭 3. Industrial Piping
For high-pressure, corrosive working conditions in industrial scenarios, it produces high-performance industrial piping with stable quality:
- Hydraulic system pipelines: With high pressure resistance and uniform wall thickness, ensuring stable oil transmission and safe operation of hydraulic systems under long-term high pressure.
- Chemical transfer pipes: Can process corrosion-resistant materials such as glass fiber reinforced PA, suitable for the transportation of various chemical media in chemical plants and industrial workshops.
Frequently Asked Questions (FAQ)
❓ What materials can the JWELL 3D Blow Molding Machine process?
The machine is optimized for PE and other general engineering plastics. It can also process corrosion-resistant materials such as glass fiber reinforced PA, making it suitable for a wide range of industrial and automotive applications.
❓ What industries is the JWELL 3D Blow Molding Machine suitable for?
It is widely used in the automotive industry (intake pipes, fuel filler pipes, cooling system pipes), home appliance sector (air conditioning ducts, washing machine drain hoses), and industrial piping (hydraulic pipelines, chemical transfer pipes).
❓ Can the machine be customized to match specific mold or product dimensions?
Yes. The template size and structural modules can be fully customized according to customers' product dimensions and mold specifications. Optional functional elements such as upper encapsulation, product ejection, and core pulling are also available.
❓ What is the difference between the JWZ-BM 3D-1000 and JWZ-BM-100 3D models?
The JWZ-BM 3D-1000 features a 65mm screw diameter with a plasticizing capacity of 65–75 kg/h and a clamping force of 75 KN, while the JWZ-BM-100 3D offers an 80mm screw, higher plasticizing capacity of 100–120 kg/h, and a significantly stronger clamping force of 280 KN, suitable for larger and more demanding production requirements.
❓ How does the hydraulic servo control system benefit production?
The precision hydraulic servo control system enables high-accuracy control throughout the entire production cycle, reduces energy consumption, improves molding accuracy, and extends equipment service life, resulting in more stable and cost-effective production.
❓ How does the machine minimize material waste during production?
The one-time precision molding process ensures that finished products meet dimensional requirements on the first pass, effectively reducing or eliminating production scrap. This greatly improves material utilization and overall production efficiency while lowering costs for customers.