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High-Quality PET/PLA Co-rotating Twin-Screw Sheet Extrusion Line - China Suppliers & Factory Solutions

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Introducing JWELL's state-of-the-art Co-rotating Twin-Screw Sheet Extrusion Line, a leading solution for high-quality PET and PLA sheet production in China. This advanced factory line features an integrated high-efficiency venting system that eliminates the need for pre-drying and crystallization units, significantly streamlining the overall production process and reducing energy consumption. With its segmented screw design and superior cooling calender rolls, this system minimizes resin viscosity loss while enhancing output and sheet quality. It allows for precise blending of virgin materials, recyclate, and masterbatch, making it an ideal choice for demanding applications such as thermoforming packaging. Trust JWELL, a top supplier in the industry, to elevate your manufacturing capabilities.

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    Machine Parameters

    Model Extruder Model Products Thickness (mm) Main Motor Power (kw) Max. Capacity (kg/h)
    Multi Layer JWE75/40+JWE52/40-1000 0.15–1.5 132/15 500–600
    Single Layer JWE75/40-1000 0.15–1.5 160 450–550
    Highly-efficient JWE95/44+JWE65/44-1500 0.15–1.5 250/75 1000–1200
    Highly-efficient JWE110+JWE65-1500 0.15–1.5 355/75 1000–1500
    Note: The specifications are subject to change without prior notice.

    Detailed Photos

    PETPLA Co-rotation Twin Screw Sheet Extrusion Line (2)
    PETPLA Co-rotation Twin Screw Sheet Extrusion Line (3)
    PETPLA Co-rotation Twin Screw Sheet Extrusion Line (4)
    PETPLA Co-rotation Twin Screw Sheet Extrusion Line (5)
    PETPLA Co-rotation Twin Screw Sheet Extrusion Line (6)
    PETPLA Co-rotation Twin Screw Sheet Extrusion Line (7)

    Performance and Features Summary

    Innovative Process: No Pre-Drying, High Efficiency & Energy Saving

    The core advantage of this line is its integrated high-efficiency venting system, which completely eliminates the traditional pre-drying and crystallization steps for PET materials. This not only dramatically simplifies the production workflow but also significantly reduces both capital investment and energy consumption, offering a more streamlined and efficient startup solution.

    ⚙️ Core Design: Ensuring Material Performance & Output Quality

    Segmented Co-rotating Twin Screws: The precise screw configuration enables gentle yet efficient plastication and mixing, minimizing the viscosity loss of PET resin during processing to preserve its inherent superior properties.
    Symmetrical Thin-Wall Calender Rolls: The reinforced cooling structure ensures rapid and uniform sheet cooling, which is critical for increasing line speed and improving sheet flatness and crystallization consistency.

    🎛️ Intelligent Control: Precise Formulation & Stable Production

    Equipped with a multi-component gravimetric dosing system, it allows for precise control over the ratio of virgin material, recyclate, and functional masterbatch. This provides great flexibility for cost optimization and custom material formulations. The advanced automation control system guarantees consistent thickness and production stability throughout the entire process from extrusion to forming.

    Application Areas

    Engineered for Demanding Markets

    The high-performance sheets produced by the JWELL PET/PLA co-rotating twin-screw extrusion line serve several key global markets with their excellent clarity, strength, formability, and eco-friendly properties.

    📦 1. Premium Packaging Solutions

    For food, consumer goods, and pharmaceuticals, including high-clarity thermoformed containers, blisters, and lidding films.
    Production of biodegradable foodservice items like cups, cutlery, and trays from PLA to meet sustainable packaging demands.

    PETPLA Co-rotation Twin Screw Sheet Extrusion Line (8)
    PETPLA Co-rotation Twin Screw Sheet Extrusion Line (9)
    🏭 2. Industrial & Specialized Uses

    Medical packaging and device components leveraging PET's clarity and sterility or PLA's biocompatibility.
    Technical parts for automotive interiors, electronic insulation, and durable consumer goods utilizing PET's strength and stability.

    PETPLA Co-rotation Twin Screw Sheet Extrusion Line (10)
    PETPLA Co-rotation Twin Screw Sheet Extrusion Line (11)
    ♻️ 3. Sustainable Products

    Manufacturing of biodegradable disposable products and reusable containers, supporting the global shift towards circular economy solutions.

    PETPLA Co-rotation Twin Screw Sheet Extrusion Line (12)
    PETPLA Co-rotation Twin Screw Sheet Extrusion Line (13)

    Frequently Asked Questions

    Q Does the PET/PLA co-rotating twin-screw sheet extrusion line require pre-drying of PET material before processing?

    No. The line is equipped with an integrated high-efficiency venting system that completely eliminates the need for traditional pre-drying and crystallization steps. This significantly simplifies the workflow, reduces energy consumption, and lowers overall capital investment.

    Q What sheet thickness range can this extrusion line produce?

    All models in the lineup are capable of producing sheets with a thickness range of 0.15 mm to 1.5 mm, making them suitable for a wide variety of packaging and industrial applications.

    Q What is the maximum production capacity available for this line?

    The highly-efficient model configured with JWE110+JWE65-1500 extruders achieves a maximum capacity of up to 1,000–1,500 kg/h, making it ideal for large-scale, high-throughput production environments.

    Q Can the line process both virgin PET/PLA material and recycled content?

    Yes. The line is equipped with a multi-component gravimetric dosing system that allows precise control over the ratio of virgin material, recyclate, and functional masterbatch, offering flexibility for cost optimization and custom formulations.

    Q What industries and applications are the produced sheets suitable for?

    The sheets are suitable for premium food and pharmaceutical packaging, biodegradable foodservice items (cups, trays, cutlery), medical device components, automotive interior parts, electronic insulation, and sustainable disposable or reusable products aligned with circular economy goals.

    Q How does the symmetrical thin-wall calender roll design benefit sheet quality?

    The reinforced symmetrical thin-wall calender rolls provide rapid and uniform cooling across the sheet surface. This is critical for increasing line speed while simultaneously improving sheet flatness, dimensional consistency, and crystallization uniformity — all key factors for downstream thermoforming performance.