High-Speed and Classic PVC Profile Extrusion Lines by JWELL - Leading China Suppliers and Factory Solutions
Performance & Features by Line Configuration
Classic Type Main Technical Parameter
| Type | YF108 | YF240 | YF240A | YF300 | YF400 |
| Max. width of product (mm) | 108 | 240 | 150*2 | 300 | 400 |
| Extruder model | SJZ55/110 | SJZ65/132 | SJZ65/132 | SJZ65/132 | SJZ80/156 |
| Max. extrusion capacity (kg/h) | 110 | 180 | 180 | 180 | 320 |
| Extruder power (kw) | 22 | 37 | 37 | 37 | 55 |
| Cooling water (m³/h) | 7 | 8 | 8 | 8 | 10 |
| Compressed air (m³/min) | 0.6 | 0.6 | 0.8 | 0.6 | 0.6 |
High Speed Main Technical Parameter
| Type | YF240 | YF240 | YF240A |
| Max. width of product (mm) | 240 | 240 | 150*2 |
| Extruder model | SJP75/28 | SJP93/30 | SJP110/28 |
| Max. extrusion capacity (kg/h) | 150–250 | 250–400 | 400–500 |
| Extruder power (kw) | 45 | 55 | 90 |
| Cooling water (m³/h) | 7 | 8 | 10 |
| Compressed air (m³/min) | 0.6 | 0.6 | 0.8 |
Detailed Photos
Performance and Features Summary
Efficient and Stable Core Extrusion System
Conical Twin-Screw Extruder: Employs a specially designed screw for gentle, homogeneous plasticization and micro-foaming of the material. It features low shear force and a short thermal history, effectively preserving PVC properties while ensuring high output and enhancing the internal quality of the profiles.
Advanced Drive & Temperature Control: Equipped with high-quality AC frequency converters and imported temperature controllers (e.g., RKC from Japan), ensuring precise synchronous speed between the main and auxiliary equipment and stable temperature control for continuous production.
Precise and Reliable Calibration & Haul-Off
High-Efficiency Vacuum Calibration Table: Utilizes a special enlarged vortex flow cooling system for high cooling efficiency and fast shaping speed. Available in various lengths (4–10 meters) to perfectly match different molds and meet the demands of high-speed extrusion.
Smooth and Powerful Haul-Off Unit: Incorporates lifting technology for stable operation, high reliability, and strong traction force, ensuring the profiles move at a constant speed during cooling and calibration to prevent deformation.
Intelligent Cutting & Automated Handling
Synchronous Precision Cutter: The cutting speed is synchronized with the haul-off unit. It features a reasonable design, stable operation, automatic length cutting functionality, and includes a dust recovery device to maintain a clean working environment.
Integrated Downstream Processing: The line can be integrated with a film covering machine and a stacker, providing surface protection and automatic stacking for finished profiles, reducing manual intervention and improving packaging efficiency.
Versatile Adaptability and Cost-Effectiveness
Wide Profile Compatibility: By changing the die and screw, the same production line can flexibly switch between solid-wall profiles and various other products like micro-foam profiles, increasing equipment utilization.
Quality Assurance for Key Components: Core components such as vacuum pumps and motors use renowned brand products, guaranteeing the long-term reliability and durability of the entire line.
Centralized Intelligent Control: The integrated control system offers simple operation and high visibility, facilitating easy monitoring of production status and process parameters for stable and efficient production management.
Main Application Products
The high-quality PVC profiles produced by this line are widely used in the following areas:
Various PVC window profiles and door panel profiles, offering excellent thermal insulation, sound insulation, and weatherability.
Skirting boards, cornices, decorative panels for indoor/outdoor use, and edge banding for furniture.
Supporting profiles for solar photovoltaic panels, interior partitions, specialty industrial profiles.
Suitable for producing micro-foam PVC profiles, which are lighter in weight while offering good strength and thermal insulation, ideal for specific construction and decorative scenarios.
