Leave Your Message

High-Speed and Classic PVC Profile Extrusion Lines from China Suppliers and Factory for Window and Door Manufacturing

JWELL, a leading China supplier, offers a comprehensive extrusion solution for PVC profiles, catering to both traditional and high-speed production lines. Central to our systems is a high-performance conical twin-screw extruder, seamlessly integrated with advanced vacuum calibration, precise haul-off, and cutting systems. This setup is meticulously engineered for the efficient and stable production of a wide range of PVC window profiles, steel-plastic composite profiles, and decorative profiles. With stable plasticizing capabilities, high output, and low-shear processing, our line guarantees exceptional product precision and significantly enhances equipment longevity. JWELL stands out as a reliable factory choice for the window & door manufacturing, architectural decoration, and specialty profile industries, ensuring top-quality production solutions

    Performance & Features by Line Configuration

    Classic Type Main Technical Parameter

    Type YF108 YF240 YF240A YF300 YF400
    Max. width of product (mm) 108 240 150*2 300 400
    Extruder model SJZ55/110 SJZ65/132 SJZ65/132 SJZ65/132 SJZ80/156
    Max. extrusion capacity (kg/h) 110 180 180 180 320
    Extruder power (kw) 22 37 37 37 55
    Cooling water (m³/h) 7 8 8 8 10
    Compressed air (m³/min) 0.6 0.6 0.8 0.6 0.6

    High Speed Main Technical Parameter

    Type YF240 YF240 YF240A
    Max. width of product (mm) 240 240 150*2
    Extruder model SJP75/28 SJP93/30 SJP110/28
    Max. extrusion capacity (kg/h) 150–250 250–400 400–500
    Extruder power (kw) 45 55 90
    Cooling water (m³/h) 7 8 10
    Compressed air (m³/min) 0.6 0.6 0.8

    Detailed Photos

    Classic and High-Speed PVC Profile Extrusion Lines (3)Classic and High-Speed PVC Profile Extrusion Lines (4)Classic and High-Speed PVC Profile Extrusion Lines (5)
    Classic and High-Speed PVC Profile Extrusion Lines (6)

    Performance and Features Summary

    ⚙ Efficient and Stable Core Extrusion System

    Conical Twin-Screw Extruder: Employs a specially designed screw for gentle, homogeneous plasticization and micro-foaming of the material. It features low shear force and a short thermal history, effectively preserving PVC properties while ensuring high output and enhancing the internal quality of the profiles.

    Advanced Drive & Temperature Control: Equipped with high-quality AC frequency converters and imported temperature controllers (e.g., RKC from Japan), ensuring precise synchronous speed between the main and auxiliary equipment and stable temperature control for continuous production.

    🎯 Precise and Reliable Calibration & Haul-Off

    High-Efficiency Vacuum Calibration Table: Utilizes a special enlarged vortex flow cooling system for high cooling efficiency and fast shaping speed. Available in various lengths (4–10 meters) to perfectly match different molds and meet the demands of high-speed extrusion.

    Smooth and Powerful Haul-Off Unit: Incorporates lifting technology for stable operation, high reliability, and strong traction force, ensuring the profiles move at a constant speed during cooling and calibration to prevent deformation.

    🤖 Intelligent Cutting & Automated Handling

    Synchronous Precision Cutter: The cutting speed is synchronized with the haul-off unit. It features a reasonable design, stable operation, automatic length cutting functionality, and includes a dust recovery device to maintain a clean working environment.

    Integrated Downstream Processing: The line can be integrated with a film covering machine and a stacker, providing surface protection and automatic stacking for finished profiles, reducing manual intervention and improving packaging efficiency.

    📈 Versatile Adaptability and Cost-Effectiveness

    Wide Profile Compatibility: By changing the die and screw, the same production line can flexibly switch between solid-wall profiles and various other products like micro-foam profiles, increasing equipment utilization.

    Quality Assurance for Key Components: Core components such as vacuum pumps and motors use renowned brand products, guaranteeing the long-term reliability and durability of the entire line.

    Centralized Intelligent Control: The integrated control system offers simple operation and high visibility, facilitating easy monitoring of production status and process parameters for stable and efficient production management.


    Main Application Products

    The high-quality PVC profiles produced by this line are widely used in the following areas:

    🏠 Building Window & Door Systems

    Various PVC window profiles and door panel profiles, offering excellent thermal insulation, sound insulation, and weatherability.

    Classic and High-Speed PVC Profile Extrusion Lines (7)Classic and High-Speed PVC Profile Extrusion Lines (8)
    🌟 Architectural Decoration & Furniture

    Skirting boards, cornices, decorative panels for indoor/outdoor use, and edge banding for furniture.

    Classic and High-Speed PVC Profile Extrusion Lines (9)Classic and High-Speed PVC Profile Extrusion Lines (10)
    Classic and High-Speed PVC Profile Extrusion Lines (11)Classic and High-Speed PVC Profile Extrusion Lines (12)
    New Energy & Green Building

    Supporting profiles for solar photovoltaic panels, interior partitions, specialty industrial profiles.

    Classic and High-Speed PVC Profile Extrusion Lines (14)Classic and High-Speed PVC Profile Extrusion Lines (13)
    💡 Specialty Applications

    Suitable for producing micro-foam PVC profiles, which are lighter in weight while offering good strength and thermal insulation, ideal for specific construction and decorative scenarios.

    Classic and High-Speed PVC Profile Extrusion Lines (16)Classic and High-Speed PVC Profile Extrusion Lines (15)

    Frequently Asked Questions

    Q What is the difference between the Classic type and the High Speed type PVC profile extrusion line?
    The Classic type uses a conical twin-screw extruder (SJZ series) suited for stable, continuous production with moderate output (up to 320 kg/h). The High Speed type uses a parallel single-screw extruder (SJP series) capable of significantly higher output (up to 400–500 kg/h), making it ideal for large-scale, high-efficiency manufacturing requirements.
    Q Can the same extrusion line produce both solid-wall profiles and micro-foam profiles?
    Yes. By simply changing the die head and screw configuration, the same production line can flexibly switch between solid-wall PVC profiles and micro-foam PVC profiles, maximizing equipment utilization and reducing capital investment.
    Q What types of PVC profiles can this extrusion line produce?
    This line is capable of producing a wide range of PVC profiles including window and door frame profiles, skirting boards, cornices, decorative panels, furniture edge banding, solar panel support profiles, interior partition profiles, and various specialty micro-foam profiles for construction and decoration industries.
    Q What is the available length range for the vacuum calibration table?
    The vacuum calibration table is available in lengths ranging from 4 to 10 meters. Different lengths can be selected to match specific mold requirements and to accommodate varying production speeds, including high-speed extrusion applications.
    Q What brands are used for the key components such as temperature controllers and vacuum pumps?
    The line uses imported temperature controllers such as RKC from Japan for precise thermal management. Core components including vacuum pumps and drive motors are sourced from renowned international brands, ensuring long-term reliability, consistent performance, and reduced maintenance costs throughout the equipment's service life.
    Q Is the cutting unit synchronized with the haul-off unit, and does it support automatic length cutting?
    Yes. The precision cutter is fully synchronized with the haul-off unit to ensure clean, accurate cuts without affecting profile quality. It supports automatic length cutting settings and is equipped with a dust recovery device to maintain a clean and safe production environment.