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High-Speed and Classic PVC Profile Extrusion Lines from China Suppliers and Factory for Window & Door Manufacturing

JWELL is a leading factory in China, providing comprehensive extrusion solutions for PVC profiles, ideal for various applications including window and door manufacturing, architectural decoration, and specialty profiles. Our high-performance conical twin-screw extruder is central to our production lines, which range from classic to high-speed configurations. With advanced vacuum calibration, precise haul-off, and cutting systems, our equipment ensures efficient and stable production of PVC window profiles, steel-plastic composite profiles, and decorative profiles. Our technology offers stable plasticizing capability, high output, and low-shear processing, resulting in high product precision and an extended service life for the machinery. As reliable suppliers in the industry, JWELL guarantees top-tier solutions for your extrusion needs

    Performance & Features by Line Configuration

    Classic Type Main Technical Parameter

    Type YF108 YF240 YF240A YF300 YF400
    Max. width of product (mm) 108 240 150*2 300 400
    Extruder model SJZ55/110 SJZ65/132 SJZ65/132 SJZ65/132 SJZ80/156
    Max. extrusion capacity (kg/h) 110 180 180 180 320
    Extruder power (kw) 22 37 37 37 55
    Cooling water (m³/h) 7 8 8 8 10
    Compressed air (m³/min) 0.6 0.6 0.8 0.6 0.6

    High Speed Main Technical Parameter

    Type YF240 YF240 YF240A
    Max. width of product (mm) 240 240 150*2
    Extruder model SJP75/28 SJP93/30 SJP110/28
    Max. extrusion capacity (kg/h) 150–250 250–400 400–500
    Extruder power (kw) 45 55 90
    Cooling water (m³/h) 7 8 10
    Compressed air (m³/min) 0.6 0.6 0.8

    Detailed Photos

    Classic and High-Speed PVC Profile Extrusion Lines (3)Classic and High-Speed PVC Profile Extrusion Lines (4)Classic and High-Speed PVC Profile Extrusion Lines (5)
    Classic and High-Speed PVC Profile Extrusion Lines (6)

    Performance and Features Summary

    Efficient and Stable Core Extrusion System

    Conical Twin-Screw Extruder: Employs a specially designed screw for gentle, homogeneous plasticization and micro-foaming of the material. It features low shear force and a short thermal history, effectively preserving PVC properties while ensuring high output and enhancing the internal quality of the profiles.

    Advanced Drive & Temperature Control: Equipped with high-quality AC frequency converters and imported temperature controllers (e.g., RKC from Japan), ensuring precise synchronous speed between the main and auxiliary equipment and stable temperature control for continuous production.

    Precise and Reliable Calibration & Haul-Off

    High-Efficiency Vacuum Calibration Table: Utilizes a special enlarged vortex flow cooling system for high cooling efficiency and fast shaping speed. Available in various lengths (4–10 meters) to perfectly match different molds and meet the demands of high-speed extrusion.

    Smooth and Powerful Haul-Off Unit: Incorporates lifting technology for stable operation, high reliability, and strong traction force, ensuring the profiles move at a constant speed during cooling and calibration to prevent deformation.

    Intelligent Cutting & Automated Handling

    Synchronous Precision Cutter: The cutting speed is synchronized with the haul-off unit. It features a reasonable design, stable operation, automatic length cutting functionality, and includes a dust recovery device to maintain a clean working environment.

    Integrated Downstream Processing: The line can be integrated with a film covering machine and a stacker, providing surface protection and automatic stacking for finished profiles, reducing manual intervention and improving packaging efficiency.

    Versatile Adaptability and Cost-Effectiveness

    Wide Profile Compatibility: By changing the die and screw, the same production line can flexibly switch between solid-wall profiles and various other products like micro-foam profiles, increasing equipment utilization.

    Quality Assurance for Key Components: Core components such as vacuum pumps and motors use renowned brand products, guaranteeing the long-term reliability and durability of the entire line.

    Centralized Intelligent Control: The integrated control system offers simple operation and high visibility, facilitating easy monitoring of production status and process parameters for stable and efficient production management.

    Main Application Products

    The high-quality PVC profiles produced by this line are widely used in the following areas:

    🏠 Building Window & Door Systems

    Various PVC window profiles and door panel profiles, offering excellent thermal insulation, sound insulation, and weatherability.

    Classic and High-Speed PVC Profile Extrusion Lines (7)Classic and High-Speed PVC Profile Extrusion Lines (8)
    🪵 Architectural Decoration & Furniture

    Skirting boards, cornices, decorative panels for indoor/outdoor use, and edge banding for furniture.

    Classic and High-Speed PVC Profile Extrusion Lines (9)Classic and High-Speed PVC Profile Extrusion Lines (10)
    Classic and High-Speed PVC Profile Extrusion Lines (11)Classic and High-Speed PVC Profile Extrusion Lines (12)
    ☀️ New Energy & Green Building

    Supporting profiles for solar photovoltaic panels, interior partitions, specialty industrial profiles.

    Classic and High-Speed PVC Profile Extrusion Lines (14)Classic and High-Speed PVC Profile Extrusion Lines (13)
    🔬 Specialty Applications

    Suitable for producing micro-foam PVC profiles, which are lighter in weight while offering good strength and thermal insulation, ideal for specific construction and decorative scenarios.

    Classic and High-Speed PVC Profile Extrusion Lines (16)Classic and High-Speed PVC Profile Extrusion Lines (15)

    Frequently Asked Questions (FAQ)

    Q What is the difference between the Classic type and the High Speed type PVC profile extrusion line?
    The Classic type uses a Conical Twin-Screw Extruder (SJZ series), which is ideal for stable, consistent output with gentle plasticization — best suited for standard production volumes up to 320 kg/h. The High Speed type uses a parallel single-screw extruder (SJP series) capable of significantly higher outputs (up to 400–500 kg/h), making it suitable for large-scale, high-efficiency manufacturing operations.
    Q Can the same extrusion line produce both solid-wall profiles and micro-foam profiles?
    Yes. By simply changing the die and screw configuration, the same production line can flexibly switch between solid-wall PVC profiles and micro-foam PVC profiles. This versatility significantly increases equipment utilization and reduces the need for separate dedicated lines.
    Q What lengths are available for the vacuum calibration table, and how does it affect production?
    The vacuum calibration table is available in lengths ranging from 4 to 10 meters. A longer table provides higher cooling efficiency and faster shaping speed, making it better suited for high-speed extrusion lines. The appropriate length can be selected to perfectly match the specific mold and production speed requirements.
    Q What industries and products are the PVC profiles from this line suitable for?
    The PVC profiles produced by this line are widely used across multiple industries, including building window and door systems (window frames, door panels), architectural decoration and furniture (skirting boards, cornices, edge banding), new energy and green building (solar panel support profiles, interior partitions), and specialty micro-foam applications for lightweight construction and decorative scenarios.
    Q How is temperature and speed control managed to ensure consistent profile quality?
    The line is equipped with high-quality AC frequency converters for precise speed synchronization between the main extruder and all auxiliary equipment. Temperature control is handled by imported controllers (such as RKC from Japan), ensuring stable thermal management throughout the extrusion process. This combination guarantees consistent profile dimensions, surface finish, and internal quality during continuous production.
    Q Does the line support automated downstream processing such as cutting, stacking, and surface protection?
    Yes. The line features a synchronous precision cutter that automatically cuts profiles to set lengths, with a built-in dust recovery device for a cleaner working environment. It can also be integrated with a film covering machine for surface protection and an automatic stacker for finished profiles, greatly reducing manual labor and improving overall packaging and handling efficiency.