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High-Speed and Classic PVC Profile Extrusion Lines from China Suppliers & Factory for Efficient Production

JWELL is a leading factory in China that specializes in providing comprehensive extrusion solutions for PVC profiles. Our offerings include everything from classic lines to high-speed production systems. Central to our technology is a high-performance conical twin-screw extruder, which is seamlessly integrated with advanced vacuum calibration, precise haul-off, and cutting systems. Designed specifically for the reliable and efficient production of a variety of PVC window profiles, steel-plastic composite profiles, and decorative profiles, our equipment boasts stable plasticizing capabilities, high output, and low-shear processing. This ensures that products maintain high precision while substantially extending the lifespan of the machinery. As trusted suppliers for the window and door manufacturing, architectural decoration, and specialty profile sectors, JWELL is your optimal choice for exceptional quality and performance

    Performance & Features by Line Configuration

    Classic Type Main Technical Parameter

    Type YF108 YF240 YF240A YF300 YF400
    Max. Width of Product (mm) 108 240 150*2 300 400
    Extruder Model SJZ55/110 SJZ65/132 SJZ65/132 SJZ65/132 SJZ80/156
    Max. Extrusion Capacity (kg/h) 110 180 180 180 320
    Extruder Power (kw) 22 37 37 37 55
    Cooling Water (m³/h) 7 8 8 8 10
    Compressed Air (m³/min) 0.6 0.6 0.8 0.6 0.6

    High Speed Main Technical Parameter

    Type YF240 YF240 YF240A
    Max. Width of Product (mm) 240 240 150*2
    Extruder Model SJP75/28 SJP93/30 SJP110/28
    Max. Extrusion Capacity (kg/h) 150–250 250–400 400–500
    Extruder Power (kw) 45 55 90
    Cooling Water (m³/h) 7 8 10
    Compressed Air (m³/min) 0.6 0.6 0.8

    Detailed Photos

    Classic and High-Speed PVC Profile Extrusion Lines (3)Classic and High-Speed PVC Profile Extrusion Lines (4)Classic and High-Speed PVC Profile Extrusion Lines (5)
    Classic and High-Speed PVC Profile Extrusion Lines (6)

    Performance and Features Summary

    Efficient & Stable Core Extrusion System

    Conical Twin-Screw Extruder: Specially designed screw for gentle, homogeneous plasticization and micro-foaming. Low shear force and short thermal history preserve PVC properties while ensuring high output and superior internal profile quality.

    Advanced Drive & Temperature Control: High-quality AC frequency converters and imported temperature controllers (e.g., RKC from Japan) ensure precise synchronous speed and stable temperature control for continuous production.

    Precise Calibration & Haul-Off

    High-Efficiency Vacuum Calibration Table: Special enlarged vortex flow cooling system for high cooling efficiency and fast shaping. Available in 4–10 m lengths to match different molds and high-speed extrusion demands.

    Smooth & Powerful Haul-Off Unit: Lifting technology ensures stable operation, high reliability, and strong traction force, preventing profile deformation during cooling and calibration.

    Intelligent Cutting & Automated Handling

    Synchronous Precision Cutter: Cutting speed synchronized with haul-off unit. Features stable operation, automatic length cutting, and a dust recovery device for a clean working environment.

    Integrated Downstream Processing: Compatible with film covering machine and stacker for automatic surface protection and stacking of finished profiles, reducing manual intervention.

    Versatile Adaptability & Cost-Effectiveness

    Wide Profile Compatibility: By changing the die and screw, the line flexibly switches between solid-wall profiles and micro-foam profiles, maximizing equipment utilization.

    Quality Key Components & Centralized Control: Renowned brand vacuum pumps and motors guarantee long-term reliability. The integrated control system offers simple operation and high visibility for efficient production management.

    Main Application Products

    The high-quality PVC profiles produced by this line are widely used in the following areas:

    Building Window & Door Systems

    Various PVC window profiles and door panel profiles, offering excellent thermal insulation, sound insulation, and weatherability.

    Classic and High-Speed PVC Profile Extrusion Lines (7)Classic and High-Speed PVC Profile Extrusion Lines (8)
    Architectural Decoration & Furniture

    Skirting boards, cornices, decorative panels for indoor/outdoor use, and edge banding for furniture.

    Classic and High-Speed PVC Profile Extrusion Lines (9)Classic and High-Speed PVC Profile Extrusion Lines (10)
    Classic and High-Speed PVC Profile Extrusion Lines (11)Classic and High-Speed PVC Profile Extrusion Lines (12)
    New Energy & Green Building

    Supporting profiles for solar photovoltaic panels, interior partitions, specialty industrial profiles.

    Classic and High-Speed PVC Profile Extrusion Lines (14)Classic and High-Speed PVC Profile Extrusion Lines (13)
    Specialty Applications

    Suitable for producing micro-foam PVC profiles, which are lighter in weight while offering good strength and thermal insulation, ideal for specific construction and decorative scenarios.

    Classic and High-Speed PVC Profile Extrusion Lines (16)Classic and High-Speed PVC Profile Extrusion Lines (15)

    Frequently Asked Questions

    Q What is the difference between the Classic type and High Speed type PVC profile extrusion lines?
    The Classic type uses a conical twin-screw extruder (SJZ series) and is suitable for standard production speeds with output up to 320 kg/h. The High Speed type uses a parallel single-screw extruder (SJP series) and is designed for significantly higher output, ranging from 150 up to 500 kg/h, making it ideal for large-scale, high-efficiency manufacturing operations.
    Q Can the same production line be used to manufacture different types of PVC profiles?
    Yes. By simply changing the extrusion die and screw configuration, the same line can flexibly switch between solid-wall profiles, micro-foam profiles, window profiles, decorative trims, and various other PVC profile products. This versatility greatly improves equipment utilization and return on investment.
    Q What length options are available for the vacuum calibration table?
    The vacuum calibration table is available in various lengths ranging from 4 meters to 10 meters. This range allows the system to be precisely matched to different mold types and extrusion speeds, ensuring optimal cooling efficiency and dimensional accuracy for the finished profiles.
    Q What industries and applications are PVC profiles from this line suitable for?
    The profiles produced are widely used across multiple industries, including building window and door systems, architectural decoration and furniture (skirting boards, cornices, edge banding), new energy and green building (solar panel support profiles, interior partitions), and specialty applications such as lightweight micro-foam PVC profiles for construction and decorative scenarios.
    Q What key components and brands are used to ensure the reliability of the production line?
    The line is equipped with high-quality AC frequency converters for precise speed control, imported temperature controllers such as RKC from Japan for stable thermal management, and renowned brand vacuum pumps and motors for core mechanical reliability. These components collectively ensure long-term durability and consistent production performance.
    Q Does the line support automated downstream processing and surface finishing?
    Yes. The production line can be integrated with a film covering machine for surface protection and a stacker for automatic stacking of finished profiles. This integrated downstream processing significantly reduces manual labor, improves packaging efficiency, and ensures the surface quality of finished profiles is maintained throughout the handling process.