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High-Speed and Classic PVC Profile Extrusion Lines from China Suppliers - Reliable Factory Solutions

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JWELL, a leading manufacturer and supplier in China, offers a comprehensive extrusion solution for PVC profiles. Our production lines cater to a wide range of applications, from classic designs to high-speed manufacturing. Central to our system is a high-performance conical twin-screw extruder, seamlessly integrated with state-of-the-art vacuum calibration, accurate haul-off, and efficient cutting systems. Designed for the reliable and stable production of various PVC window profiles, steel-plastic composite profiles, and decorative profiles, our equipment boasts exceptional plasticizing capabilities, high output, and low-shear processing. This ensures superior product precision while significantly enhancing equipment longevity. Choose JWELL's factory for your window and door manufacturing, architectural decoration, and specialty profile needs in the industry.

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    Performance & Features by Line Configuration

    Classic Type — Main Technical Parameters

    Type YF108 YF240 YF240A YF300 YF400
    Max. width of product (mm) 108 240 150*2 300 400
    Extruder model SJZ55/110 SJZ65/132 SJZ65/132 SJZ65/132 SJZ80/156
    Max. extrusion capacity (kg/h) 110 180 180 180 320
    Extruder power (kw) 22 37 37 37 55
    Cooling water (m³/h) 7 8 8 8 10
    Compressed air (m³/min) 0.6 0.6 0.8 0.6 0.6

    High Speed Type — Main Technical Parameters

    Type YF240 YF240 YF240A
    Max. width of product (mm) 240 240 150*2
    Extruder model SJP75/28 SJP93/30 SJP110/28
    Max. extrusion capacity (kg/h) 150–250 250–400 400–500
    Extruder power (kw) 45 55 90
    Cooling water (m³/h) 7 8 10
    Compressed air (m³/min) 0.6 0.6 0.8

    Detailed Photos

    Classic and High-Speed PVC Profile Extrusion Lines (3)Classic and High-Speed PVC Profile Extrusion Lines (4)Classic and High-Speed PVC Profile Extrusion Lines (5)
    Classic and High-Speed PVC Profile Extrusion Lines (6)

    Performance and Features Summary

    Efficient and Stable Core Extrusion System

    Conical Twin-Screw Extruder: Employs a specially designed screw for gentle, homogeneous plasticization and micro-foaming of the material. It features low shear force and a short thermal history, effectively preserving PVC properties while ensuring high output and enhancing the internal quality of the profiles.

    Advanced Drive & Temperature Control: Equipped with high-quality AC frequency converters and imported temperature controllers (e.g., RKC from Japan), ensuring precise synchronous speed between the main and auxiliary equipment and stable temperature control for continuous production.

    Precise and Reliable Calibration & Haul-Off

    High-Efficiency Vacuum Calibration Table: Utilizes a special enlarged vortex flow cooling system for high cooling efficiency and fast shaping speed. Available in various lengths (4–10 meters) to perfectly match different molds and meet the demands of high-speed extrusion.

    Smooth and Powerful Haul-Off Unit: Incorporates lifting technology for stable operation, high reliability, and strong traction force, ensuring the profiles move at a constant speed during cooling and calibration to prevent deformation.

    Intelligent Cutting & Automated Handling

    Synchronous Precision Cutter: The cutting speed is synchronized with the haul-off unit. It features a reasonable design, stable operation, automatic length cutting functionality, and includes a dust recovery device to maintain a clean working environment.

    Integrated Downstream Processing: The line can be integrated with a film covering machine and a stacker, providing surface protection and automatic stacking for finished profiles, reducing manual intervention and improving packaging efficiency.

    Versatile Adaptability and Cost-Effectiveness

    Wide Profile Compatibility: By changing the die and screw, the same production line can flexibly switch between solid-wall profiles and various other products like micro-foam profiles, increasing equipment utilization.

    Quality Assurance for Key Components: Core components such as vacuum pumps and motors use renowned brand products, guaranteeing the long-term reliability and durability of the entire line.

    Centralized Intelligent Control: The integrated control system offers simple operation and high visibility, facilitating easy monitoring of production status and process parameters for stable and efficient production management.


    Main Application Products

    The high-quality PVC profiles produced by this line are widely used in the following areas:

    Building Window & Door Systems

    Various PVC window profiles and door panel profiles, offering excellent thermal insulation, sound insulation, and weatherability.

    Classic and High-Speed PVC Profile Extrusion Lines (7)Classic and High-Speed PVC Profile Extrusion Lines (8)
    Architectural Decoration & Furniture

    Skirting boards, cornices, decorative panels for indoor/outdoor use, and edge banding for furniture.

    Classic and High-Speed PVC Profile Extrusion Lines (9)Classic and High-Speed PVC Profile Extrusion Lines (10)
    Classic and High-Speed PVC Profile Extrusion Lines (11)Classic and High-Speed PVC Profile Extrusion Lines (12)
    New Energy & Green Building

    Supporting profiles for solar photovoltaic panels, interior partitions, specialty industrial profiles.

    Classic and High-Speed PVC Profile Extrusion Lines (14)Classic and High-Speed PVC Profile Extrusion Lines (13)
    Specialty Applications

    Suitable for producing micro-foam PVC profiles, which are lighter in weight while offering good strength and thermal insulation, ideal for specific construction and decorative scenarios.

    Classic and High-Speed PVC Profile Extrusion Lines (16)Classic and High-Speed PVC Profile Extrusion Lines (15)

    Frequently Asked Questions

    Q What is the difference between the Classic type and the High Speed type PVC profile extrusion line?
    The Classic type uses a conical twin-screw extruder (SJZ series) and is suited for standard output requirements, with extrusion capacities up to 320 kg/h. The High Speed type uses a parallel single-screw extruder (SJP series) and is designed for significantly higher throughput — up to 500 kg/h — making it ideal for large-scale, high-efficiency production environments.
    Q What types of PVC profiles can this extrusion line produce?
    This line is capable of producing a wide range of PVC profiles, including window and door profiles, skirting boards, cornices, decorative panels, furniture edge banding, solar panel support profiles, interior partition profiles, and lightweight micro-foam PVC profiles for construction and decorative applications.
    Q Can the same production line switch between different profile types?
    Yes. By replacing the die head and screw, the same production line can be adapted to manufacture different profile shapes and types — including solid-wall profiles and micro-foam profiles — without requiring a completely new machine setup. This significantly increases equipment versatility and return on investment.
    Q What cooling and calibration options are available for the line?
    The line is equipped with a high-efficiency vacuum calibration table featuring an enlarged vortex flow cooling system. The calibration table is available in lengths ranging from 4 to 10 meters, allowing it to be matched to specific mold requirements and production speeds. This ensures fast, accurate profile shaping and dimensional stability.
    Q What brands are used for key components such as motors and vacuum pumps?
    Core components including vacuum pumps, motors, and temperature controllers are sourced from renowned international brands. For example, temperature controllers from RKC (Japan) are used to ensure precise and stable thermal management. This commitment to quality components ensures the long-term reliability and durability of the entire production line.
    Q Does the line support automated downstream processing such as cutting and stacking?
    Yes. The line includes a synchronous precision cutter that automatically cuts profiles to set lengths in sync with the haul-off speed, and features a built-in dust recovery device. It can also be integrated with a film covering machine for surface protection and an automatic stacker for finished profiles, greatly reducing manual labor and improving overall packaging efficiency.