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High-Speed & Classic PVC Profile Extrusion Lines from China Suppliers | Reliable Factory Solutions

JWELL offers a comprehensive extrusion solution for PVC profiles, tailored for both classic and high-speed production lines. At the core of our system is a high-performance conical twin-screw extruder, complemented by advanced vacuum calibration, precise haul-off, and cutting systems. This setup is expertly designed for the efficient and stable manufacturing of various PVC window profiles, steel-plastic composite profiles, and decorative profiles. With its stable plasticizing capability, high output, and low-shear processing, our extrusion line guarantees exceptional product precision while significantly extending the service life of the equipment. As one of the leading China suppliers and manufacturers, we are a trusted factory for the window & door manufacturing, architectural decoration, and specialty profile industries

    Performance & Features by Line Configuration

    Classic Type Main Technical Parameter

    Type YF108 YF240 YF240A YF300 YF400
    Max. width of product (mm) 108 240 150*2 300 400
    Extruder model SJZ55/110 SJZ65/132 SJZ65/132 SJZ65/132 SJZ80/156
    Max. extrusion capacity (kg/h) 110 180 180 180 320
    Extruder power (kw) 22 37 37 37 55
    Cooling water (m³/h) 7 8 8 8 10
    Compressed air (m³/min) 0.6 0.6 0.8 0.6 0.6

    High Speed Main Technical Parameter

    Type YF240 YF240 YF240A
    Max. width of product (mm) 240 240 150*2
    Extruder model SJP75/28 SJP93/30 SJP110/28
    Max. extrusion capacity (kg/h) 150–250 250–400 400–500
    Extruder power (kw) 45 55 90
    Cooling water (m³/h) 7 8 10
    Compressed air (m³/min) 0.6 0.6 0.8

    Detailed Photos

    Classic and High-Speed PVC Profile Extrusion Lines (3)Classic and High-Speed PVC Profile Extrusion Lines (4)Classic and High-Speed PVC Profile Extrusion Lines (5)
    Classic and High-Speed PVC Profile Extrusion Lines (6)

    Performance and Features Summary

    Efficient and Stable Core Extrusion System

    Conical Twin-Screw Extruder: Employs a specially designed screw for gentle, homogeneous plasticization and micro-foaming of the material. It features low shear force and a short thermal history, effectively preserving PVC properties while ensuring high output and enhancing the internal quality of the profiles.

    Advanced Drive & Temperature Control: Equipped with high-quality AC frequency converters and imported temperature controllers (e.g., RKC from Japan), ensuring precise synchronous speed between the main and auxiliary equipment and stable temperature control for continuous production.

    Precise and Reliable Calibration & Haul-Off

    High-Efficiency Vacuum Calibration Table: Utilizes a special enlarged vortex flow cooling system for high cooling efficiency and fast shaping speed. Available in various lengths (4–10 meters) to perfectly match different molds and meet the demands of high-speed extrusion.

    Smooth and Powerful Haul-Off Unit: Incorporates lifting technology for stable operation, high reliability, and strong traction force, ensuring the profiles move at a constant speed during cooling and calibration to prevent deformation.

    Intelligent Cutting & Automated Handling

    Synchronous Precision Cutter: The cutting speed is synchronized with the haul-off unit. It features a reasonable design, stable operation, automatic length cutting functionality, and includes a dust recovery device to maintain a clean working environment.

    Integrated Downstream Processing: The line can be integrated with a film covering machine and a stacker, providing surface protection and automatic stacking for finished profiles, reducing manual intervention and improving packaging efficiency.

    Versatile Adaptability and Cost-Effectiveness

    Wide Profile Compatibility: By changing the die and screw, the same production line can flexibly switch between solid-wall profiles and various other products like micro-foam profiles, increasing equipment utilization.

    Quality Assurance for Key Components: Core components such as vacuum pumps and motors use renowned brand products, guaranteeing the long-term reliability and durability of the entire line.

    Centralized Intelligent Control: The integrated control system offers simple operation and high visibility, facilitating easy monitoring of production status and process parameters for stable and efficient production management.

    Main Application Products

    The high-quality PVC profiles produced by this line are widely used in the following areas:

    Building Window & Door Systems

    Various PVC window profiles and door panel profiles, offering excellent thermal insulation, sound insulation, and weatherability.

    Classic and High-Speed PVC Profile Extrusion Lines (7)Classic and High-Speed PVC Profile Extrusion Lines (8)
    Architectural Decoration & Furniture

    Skirting boards, cornices, decorative panels for indoor/outdoor use, and edge banding for furniture.

    Classic and High-Speed PVC Profile Extrusion Lines (9)Classic and High-Speed PVC Profile Extrusion Lines (10)
    Classic and High-Speed PVC Profile Extrusion Lines (11)Classic and High-Speed PVC Profile Extrusion Lines (12)
    New Energy & Green Building

    Supporting profiles for solar photovoltaic panels, interior partitions, specialty industrial profiles.

    Classic and High-Speed PVC Profile Extrusion Lines (14)Classic and High-Speed PVC Profile Extrusion Lines (13)
    Specialty Applications

    Suitable for producing micro-foam PVC profiles, which are lighter in weight while offering good strength and thermal insulation, ideal for specific construction and decorative scenarios.

    Classic and High-Speed PVC Profile Extrusion Lines (16)Classic and High-Speed PVC Profile Extrusion Lines (15)

    Frequently Asked Questions (FAQ)

    Q What is the difference between the Classic type and the High Speed PVC profile extrusion line?

    The Classic type uses conical twin-screw extruders (SJZ series) and is suitable for stable, moderate-output production with capacities up to 320 kg/h. The High Speed type uses parallel single-screw extruders (SJP series) capable of significantly higher outputs — up to 400–500 kg/h — making it ideal for large-scale, high-efficiency production requirements.

    Q Can the same production line produce both solid-wall and micro-foam PVC profiles?

    Yes. By simply changing the die and screw configuration, the production line can flexibly switch between solid-wall profiles and micro-foam PVC profiles, maximizing equipment utilization and reducing investment costs for manufacturers who need to produce multiple product types.

    Q What profile widths are supported by these extrusion lines?

    The Classic type covers product widths from 108 mm (YF108) up to 400 mm (YF400), with the YF240A model supporting dual-lane output of 150 mm × 2. The High Speed type supports widths up to 240 mm (single lane) and 150 mm × 2 (dual lane with YF240A configuration).

    Q What industries and applications are these PVC profile extrusion lines designed for?

    These lines are designed for a wide range of industries including building construction (window and door profiles), architectural decoration and furniture (skirting boards, cornices, edge banding), new energy and green building (solar panel support profiles, interior partitions), and specialty applications requiring lightweight micro-foam PVC profiles.

    Q How is temperature and speed control managed on these production lines?

    The lines are equipped with high-quality AC frequency converters for precise speed synchronization between the main extruder and downstream auxiliary equipment. Temperature control is handled by imported controllers such as RKC units from Japan, ensuring consistent and stable thermal management throughout the entire extrusion process for continuous, high-quality production.

    Q What downstream automation options are available with these extrusion lines?

    The lines support full downstream integration including a vacuum calibration table (available in 4–10 meter lengths), a synchronized precision cutter with automatic length control and dust recovery, a film covering machine for surface protection, and an automatic stacker for finished profiles — significantly reducing manual labor and improving overall packaging and handling efficiency.