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High-Speed PVC Profile Extrusion Lines by China Suppliers | Reliable Factory Solution for Window and Door Manufacturing

JWELL, a leading China supplier, offers comprehensive extrusion solutions for PVC profiles tailored for various production needs, from traditional setups to high-speed production lines. Central to our system is a state-of-the-art conical twin-screw extruder, which is seamlessly integrated with advanced vacuum calibration, precise haul-off, and cutting systems. This innovative technology is designed specifically for the efficient and stable production of a wide range of PVC window profiles, steel-plastic composite profiles, and decorative profiles, Our extrusion line boasts exceptional plasticizing capabilities, high output, and low-shear processing, ensuring superior product precision while significantly extending the lifespan of equipment. As a trusted factory for the window and door manufacturing, architectural decoration, and specialty profile industries, JWELL stands out as a reliable choice for quality and performance in PVC profile production

    Performance & Features by Line Configuration

    Classic type main technical parameter

    Type YF108 YF240 YF240A YF300 YF400
    Max.width of product (mm) 108 240 150*2 300 400
    Extruder model SJZ55/110 SJZ65/132 SJZ65/132 SJZ65/132 SJZ80/156
    Max.extrusion capacity (kg/h) 110 180 180 180 320
    Extruder power (kw) 22 37 37 37 55
    Cooling water (m3/h) 7 8 8 8 10
    Compressed air (m3/min) 0.6 0.6 0.8 0.6 0.6

    High speed main technical parameter

    Type YF240 YF240 YF240A
    Max.width of product (mm) 240 240 150*2
    Extruder model SJP75/28 SJP93/30 SJP110/28
    Max.extrusion capacity (kg/h) 150-250 250-400 400-500
    Extruder power (kw) 45 55 90
    Cooling water (m3/h) 7 8 10
    Compressed air (m3/min) 0.6 0.6 0.8

    Detailed photos

    Performance and Features Summary

    Efficient and Stable Core Extrusion System

    Conical Twin-Screw Extruder: Employs a specially designed screw for gentle, homogeneous plasticization and micro-foaming of the material. It features low shear force and a short thermal history, effectively preserving PVC properties while ensuring high output and enhancing the internal quality of the profiles.

    Advanced Drive & Temperature Control: Equipped with high-quality AC frequency converters and imported temperature controllers (e.g., RKC from Japan), ensuring precise synchronous speed between the main and auxiliary equipment and stable temperature control for continuous production.

    Precise and Reliable Calibration & Haul-Off

    High-Efficiency Vacuum Calibration Table: Utilizes a special enlarged vortex flow cooling system for high cooling efficiency and fast shaping speed. Available in various lengths (4-10 meters) to perfectly match different molds and meet the demands of high-speed extrusion.

    Smooth and Powerful Haul-Off Unit: Incorporates lifting technology for stable operation, high reliability, and strong traction force, ensuring the profiles move at a constant speed during cooling and calibration to prevent deformation.

    Intelligent Cutting & Automated Handling

    Synchronous Precision Cutter: The cutting speed is synchronized with the haul-off unit. It features a reasonable design, stable operation, automatic length cutting functionality, and includes a dust recovery device to maintain a clean working environment.

    Integrated Downstream Processing: The line can be integrated with a film covering machine and a stacker, providing surface protection and automatic stacking for finished profiles, reducing manual intervention and improving packaging efficiency.

    Versatile Adaptability and Cost-Effectiveness

    Wide Profile Compatibility: By changing the die and screw, the same production line can flexibly switch between solid-wall profiles and various other products like micro-foam profiles, increasing equipment utilization.

    Quality Assurance for Key Components: Core components such as vacuum pumps and motors use renowned brand products, guaranteeing the long-term reliability and durability of the entire line.

    Centralized Intelligent Control: The integrated control system offers simple operation and high visibility, facilitating easy monitoring of production status and process parameters for stable and efficient production management.

    Main Application Products

    The high-quality PVC profiles produced by this line are widely used in the following areas:

    Building Window & Door Systems
    Various PVC window profiles and door panel profiles, offering excellent thermal insulation, sound insulation, and weatherability.

    Architectural Decoration & Furniture
    Skirting boards, cornices, decorative panels for indoor/outdoor use, and edge banding for furniture.

    New Energy & Green Building
    Supporting profiles for solar photovoltaic panels, interior partitions, specialty industrial profiles.

    Specialty Applications
    Suitable for producing micro-foam PVC profiles, which are lighter in weight while offering good strength and thermal insulation, ideal for specific construction and decorative scenarios.

    Frequently Asked Questions

    What is the main difference between Classic and High-Speed PVC profile extrusion lines?
    Classic lines utilize conical twin-screw extruders (such as the SJZ series) optimized for stable, moderate output up to 320 kg/h. High-Speed lines utilize advanced parallel twin-screw extruders (SJP series) to achieve significantly higher extrusion capacities up to 500 kg/h, catering to high-volume manufacturing demands.
    Can the same production line produce different types of profiles?
    Yes. By changing the die mold and the screw configuration, the production line can flexibly switch between solid-wall profiles, micro-foam profiles, decorative panels, and window systems, maximizing equipment utilization and versatility.
    How does the vacuum calibration system prevent profile deformation?
    The vacuum calibration table utilizes an enlarged vortex flow cooling system that guarantees high cooling efficiency and fast shaping speeds. Combined with the smooth traction of the haul-off unit, profiles are cooled and shaped at a constant speed to prevent any physical deformation.
    What control components are used to ensure stable temperature and speed?
    The system is equipped with imported temperature controllers (such as RKC from Japan) and high-quality AC frequency converters. This ensures precise, synchronous speed control between the main extruder and downstream units, alongside stable thermal processing.
    How does the cutting system maintain a clean working environment?
    The synchronous precision cutter features an integrated dust recovery device. It collects PVC shavings and particles during the automatic length-cutting process, maintaining clean and hazard-free workshop conditions.