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High-Speed PVC Profile Extrusion Lines - Reliable Solutions from China Suppliers and Factory for Quality Production

JWELL offers a comprehensive extrusion solution for PVC profiles, tailored for manufacturers seeking high-quality production lines in China. Our systems feature advanced technology, including a high-performance conical twin-screw extruder, integrated with state-of-the-art vacuum calibration, precise haul-off, and cutting systems. Designed specifically for the efficient production of various PVC window profiles, steel-plastic composite profiles, and decorative profiles, our solutions guarantee stable plasticizing capability, high output, and low-shear processing. This results in superior product precision and significantly extends the service life of the equipment. As a leading factory and supplier in the window & door manufacturing, architectural decoration, and specialty profile industries, JWELL is your trusted partner for reliable and efficient extrusion solutions

    Performance & Features by Line Configuration

    Classic Type — Main Technical Parameters

    Type YF108 YF240 YF240A YF300 YF400
    Max. Width of Product (mm) 108 240 150*2 300 400
    Extruder Model SJZ55/110 SJZ65/132 SJZ65/132 SJZ65/132 SJZ80/156
    Max. Extrusion Capacity (kg/h) 110 180 180 180 320
    Extruder Power (kW) 22 37 37 37 55
    Cooling Water (m³/h) 7 8 8 8 10
    Compressed Air (m³/min) 0.6 0.6 0.8 0.6 0.6

    High Speed Type — Main Technical Parameters

    Type YF240 YF240 YF240A
    Max. Width of Product (mm) 240 240 150*2
    Extruder Model SJP75/28 SJP93/30 SJP110/28
    Max. Extrusion Capacity (kg/h) 150–250 250–400 400–500
    Extruder Power (kW) 45 55 90
    Cooling Water (m³/h) 7 8 10
    Compressed Air (m³/min) 0.6 0.6 0.8

    Detailed Photos

    Classic and High-Speed PVC Profile Extrusion Lines (3)
    Classic and High-Speed PVC Profile Extrusion Lines (4)
    Classic and High-Speed PVC Profile Extrusion Lines (5)
    Classic and High-Speed PVC Profile Extrusion Lines (6)

    Performance and Features Summary

    Efficient and Stable Core Extrusion System

    Conical Twin-Screw Extruder

    Employs a specially designed screw for gentle, homogeneous plasticization and micro-foaming of the material. It features low shear force and a short thermal history, effectively preserving PVC properties while ensuring high output and enhancing the internal quality of the profiles.

    Advanced Drive & Temperature Control

    Equipped with high-quality AC frequency converters and imported temperature controllers (e.g., RKC from Japan), ensuring precise synchronous speed between the main and auxiliary equipment and stable temperature control for continuous production.

    Precise and Reliable Calibration & Haul-Off

    High-Efficiency Vacuum Calibration Table

    Utilizes a special enlarged vortex flow cooling system for high cooling efficiency and fast shaping speed. Available in various lengths (4–10 meters) to perfectly match different molds and meet the demands of high-speed extrusion.

    Smooth and Powerful Haul-Off Unit

    Incorporates lifting technology for stable operation, high reliability, and strong traction force, ensuring the profiles move at a constant speed during cooling and calibration to prevent deformation.

    Intelligent Cutting & Automated Handling

    Synchronous Precision Cutter

    The cutting speed is synchronized with the haul-off unit. It features a reasonable design, stable operation, automatic length cutting functionality, and includes a dust recovery device to maintain a clean working environment.

    Integrated Downstream Processing

    The line can be integrated with a film covering machine and a stacker, providing surface protection and automatic stacking for finished profiles, reducing manual intervention and improving packaging efficiency.

    Versatile Adaptability and Cost-Effectiveness

    Wide Profile Compatibility

    By changing the die and screw, the same production line can flexibly switch between solid-wall profiles and various other products like micro-foam profiles, increasing equipment utilization.

    Quality Assurance for Key Components

    Core components such as vacuum pumps and motors use renowned brand products, guaranteeing the long-term reliability and durability of the entire line.

    Centralized Intelligent Control

    The integrated control system offers simple operation and high visibility, facilitating easy monitoring of production status and process parameters for stable and efficient production management.

    Main Application Products

    The high-quality PVC profiles produced by this line are widely used in the following areas:

    01 Building Window & Door Systems

    Various PVC window profiles and door panel profiles, offering excellent thermal insulation, sound insulation, and weatherability.

    Classic and High-Speed PVC Profile Extrusion Lines (7)
    Classic and High-Speed PVC Profile Extrusion Lines (8)

    02 Architectural Decoration & Furniture

    Skirting boards, cornices, decorative panels for indoor/outdoor use, and edge banding for furniture.

    Classic and High-Speed PVC Profile Extrusion Lines (9)
    Classic and High-Speed PVC Profile Extrusion Lines (10)
    Classic and High-Speed PVC Profile Extrusion Lines (11)
    Classic and High-Speed PVC Profile Extrusion Lines (12)

    03 New Energy & Green Building

    Supporting profiles for solar photovoltaic panels, interior partitions, specialty industrial profiles.

    Classic and High-Speed PVC Profile Extrusion Lines (14)
    Classic and High-Speed PVC Profile Extrusion Lines (13)

    04 Specialty Applications

    Suitable for producing micro-foam PVC profiles, which are lighter in weight while offering good strength and thermal insulation, ideal for specific construction and decorative scenarios.

    Classic and High-Speed PVC Profile Extrusion Lines (16)
    Classic and High-Speed PVC Profile Extrusion Lines (15)

    Frequently Asked Questions

    Q What is the difference between the Classic type and High Speed type PVC profile extrusion lines?
    The Classic type uses a conical twin-screw extruder (SJZ series) and is suited for standard output requirements, with extrusion capacities up to 320 kg/h. The High Speed type uses a parallel single-screw extruder (SJP series) designed for significantly higher throughput — up to 400–500 kg/h — making it ideal for large-scale, high-efficiency production environments.
    Q Can the same production line be used to produce different types of PVC profiles?
    Yes. By changing the extrusion die and screw configuration, the same line can flexibly switch between solid-wall profiles, micro-foam profiles, window profiles, decorative panels, and more — greatly increasing equipment utilization and return on investment.
    Q What cooling and calibration options are available for these lines?
    The lines feature a high-efficiency vacuum calibration table equipped with a special enlarged vortex flow cooling system. Calibration table lengths are available from 4 to 10 meters to match different mold types and support high-speed extrusion demands, ensuring fast and accurate profile shaping.
    Q What level of automation does the cutting and downstream handling system offer?
    The synchronous precision cutter automatically matches the haul-off speed and performs automatic length-based cutting. The line can also be integrated with a film covering machine and an automatic stacker, enabling fully automated downstream processing with minimal manual intervention.
    Q What are the main industries and applications for PVC profiles produced by these lines?
    PVC profiles produced by these lines are widely used in building window and door systems, architectural decoration (skirting boards, cornices, decorative panels), furniture edge banding, new energy applications (solar panel supporting profiles), and specialty micro-foam profile products for construction and interior design.
    Q What quality assurance measures are in place for key machine components?
    Core components such as vacuum pumps, motors, and temperature controllers are sourced from renowned global brands (e.g., RKC temperature controllers from Japan). High-quality AC frequency converters are used to ensure precise speed synchronization. This guarantees the long-term reliability, stability, and durability of the entire production line.