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High Strength PP Honeycomb Board Extrusion Line - China Suppliers and Factory

PP honeycomb board, also referred to as polypropylene honeycomb board or plastic honeycomb board, is a durable and lightweight material made primarily from polypropylene. This innovative board design mimics the honeycomb structure, providing exceptional strength while remaining lightweight, Our PP honeycomb panel composite production line is equipped with PLC centralized control technology that automates the entire manufacturing process. This includes precise steps such as automatic loading, three-layer co-extrusion (consisting of surface layer, honeycomb layer, and bottom layer), heating composite, calendering, and molding. The production is then finalized through traction, tempering stress relief, natural cooling, trimming, and width setting, followed by cutting to fixed lengths and efficient automatic stacking, optionally utilizing a hydraulic stacker, As a leading manufacturer and supplier in China, we pride ourselves on delivering high-quality PP honeycomb boards tailored to meet diverse industrial needs

    Performance & Features by Line Configuration

    🔷 Honeycomb core layer: The core part, a honeycomb hexagonal lattice structure of holes made of PP. This structure is the key to the lightness and strength of the material.

    🔷 Flat surface layer: Top and bottom, with PP flat sheets laminated to the honeycomb core by hot-melt technology to form a flat surface.

    High Strength PP Honeycomb Board Extrusion Line (2)

    Market competition is becoming increasingly fierce, and high efficiency and environmental protection have become key considerations. With the bionic honeycomb structure, honeycomb panels achieve ultra-high strength with extremely light weight, which has significant advantages in reducing transport costs and improving material utilisation.

    High Strength PP Honeycomb Board Extrusion Line (4)

    Model

    Suitable Material

    Products Width (mm)

    Products Thickness (mm)

    Capacity (kg/h)

    JWS75/75/75

    PP

    1200–1600

    2–12

    350–450

    JWS100/100/100

    PP

    1200–2000

    2–20

    600–700

    Our equipment produces honeycomb board products with flat surface, high composite strength, stable and reliable quality, which are widely favoured by the market.
    Perfect core structure, robust interface lamination, stable high-speed production — these are the core elements that make high-end PP honeycomb boards.

    High Strength PP Honeycomb Board Extrusion Line (5)High Strength PP Honeycomb Board Extrusion Line (6)

    According to the width of the products and output requirements, single-screw or twin-screw extruder can be selected. The extruder is equipped with gear pumps and pressure closed-loop control through PLC, thus ensuring stable pressure and uniform discharge after the melt enters the die cavity to ensure consistent thickness of the sheet.

    High Strength PP Honeycomb Board Extrusion Line (7)

    Roller temperature control and negative pressure system for honeycomb rollers. Each moulding roller is equipped with an independent temperature control system, which automatically adjusts the PID of the medium entering the roller, and can achieve the surface temperature of the roller at a constant temperature.

    High Strength PP Honeycomb Board Extrusion Line (8)High Strength PP Honeycomb Board Extrusion Line (9)

    Compared with the commonly used equipment in China, our company takes the lead in adopting the advanced method of moulding three layers of products independently and then forming them as a whole through thermal composite moulding in the sheet moulding process.

    High Strength PP Honeycomb Board Extrusion Line (10)High Strength PP Honeycomb Board Extrusion Line (11)

    This process not only realises the precise regulation of the thickness of the upper and lower surface layers, ensuring high flatness of the composite plate surface, but also accurately controls the overall weight, significantly improving the appearance quality and processing performance of the final plate.

    Industries & Applications

    The PP honeycomb boards produced by the JWELL PP Honeycomb Board Extrusion Line are lightweight, high-strength, and recyclable, making them suitable for a wide range of industries:

    🚗
    Automotive Interior panels, door panels, sound insulation panels
    📦
    Logistics & Packaging Reusable pallets, partitions, inserts, transport packaging materials
    🏗️
    Construction & Interior Design Partition panels, wall fillings, lightweight decorative boards
    🪑
    Furniture Manufacturing Lightweight furniture panels, cabinets, shelving boards
    ⚙️
    Industrial Applications Protective panels, machinery filler boards, lightweight partition boards

    With excellent stiffness and impact resistance, these honeycomb boards provide an ideal alternative to traditional wood panels, solid plastic sheets, and metal panels, while supporting lightweight and environmentally friendly material requirements.

    Frequently Asked Questions

    Q What materials are compatible with the PP Honeycomb Board Extrusion Line?
    The extrusion line is designed specifically for polypropylene (PP) material. PP is selected for its excellent balance of lightweight properties, high strength, chemical resistance, and recyclability, making it ideal for producing honeycomb structural boards across multiple industries.
    Q What product widths and thicknesses can the line produce?
    Depending on the model selected, the line can produce boards with widths ranging from 1200 mm to 2000 mm, and thicknesses from 2 mm to 20 mm. The JWS75/75/75 model covers widths of 1200–1600 mm and thicknesses of 2–12 mm, while the JWS100/100/100 model handles widths up to 2000 mm and thicknesses up to 20 mm.
    Q How does the three-layer independent moulding process improve product quality?
    Our advanced process moulds the top surface layer, honeycomb core layer, and bottom surface layer independently before combining them through thermal composite moulding. This allows precise control over the thickness of each layer, ensures high flatness of the finished board surface, and accurately manages the overall product weight — significantly improving appearance quality and processing performance.
    Q What is the production capacity of the PP Honeycomb Board Extrusion Line?
    The production capacity varies by model. The JWS75/75/75 model delivers an output of 350–450 kg/h, while the larger JWS100/100/100 model achieves 600–700 kg/h. The appropriate model can be selected based on your specific output requirements and product width needs.
    Q How is consistent sheet thickness maintained during production?
    The extruder is equipped with gear pumps and a pressure closed-loop control system managed through PLC. This ensures stable melt pressure and uniform material discharge as it enters the die cavity, resulting in consistent sheet thickness throughout the production run. Each moulding roller also features an independent PID temperature control system to maintain constant roller surface temperature.
    Q In which industries are PP honeycomb boards most commonly used?
    PP honeycomb boards produced by this line are widely used across the automotive industry (interior and door panels), logistics and packaging (reusable pallets and transport materials), construction and interior design (partition and decorative panels), furniture manufacturing (lightweight panels and shelving), and various industrial applications. Their high strength-to-weight ratio makes them an excellent eco-friendly alternative to traditional wood, solid plastic, and metal panels.