High Strength PP Honeycomb Board Extrusion Line - China Suppliers & Factory for Lightweight Plastic Panels
Performance & Features by Line Configuration
๐ท Honeycomb Core Layer
The core part, a honeycomb hexagonal lattice structure of holes made of PP. This structure is the key to the lightness and strength of the material.
๐ท Flat Surface Layer
Top and bottom, with PP flat sheets laminated to the honeycomb core by hot-melt technology to form a flat surface.
๐ก
Market competition is becoming increasingly fierce, and high efficiency and environmental protection have become key considerations. With the bionic honeycomb structure, honeycomb panels achieve ultra-high strength with extremely light weight, which has significant advantages in reducing transport costs and improving material utilisation.
| Model | Suitable Material | Products Width (mm) | Products Thickness (mm) | Capacity (kg/h) |
|---|---|---|---|---|
| JWS75/75/75 | PP | 1200โ1600 | 2โ12 | 350โ450 |
| JWS100/100/100 | PP | 1200โ2000 | 2โ20 | 600โ700 |
โญ
Our equipment produces honeycomb board products with flat surface, high composite strength, stable and reliable quality, which are widely favoured by the market.
Perfect core structure, robust interface lamination, stable high-speed production โ these are the core elements that make high-end PP honeycomb boards.
Perfect core structure, robust interface lamination, stable high-speed production โ these are the core elements that make high-end PP honeycomb boards.
โ๏ธ
According to the width of the products and output requirements, single-screw or twin-screw extruder can be selected. The extruder is equipped with gear pumps and pressure closed-loop control through PLC, thus ensuring stable pressure and uniform discharge after the melt enters the die cavity to ensure consistent thickness of the sheet.
๐ก๏ธ
Roller temperature control and negative pressure system for honeycomb rollers. Each moulding roller is equipped with an independent temperature control system, which automatically adjusts the PID of the medium entering the roller, and can achieve the surface temperature of the roller at a constant temperature.
๐
Compared with the commonly used equipment in China, our company takes the lead in adopting the advanced method of moulding three layers of products independently and then forming them as a whole through thermal composite moulding in the sheet moulding process.
This process not only realises the precise regulation of the thickness of the upper and lower surface layers, ensuring high flatness of the composite plate surface, but also accurately controls the overall weight, significantly improving the appearance quality and processing performance of the final plate.
Industries & Applications
The PP honeycomb boards produced by the JWELL PP Honeycomb Board Extrusion Line are lightweight, high-strength, and recyclable, making them suitable for a wide range of industries:
๐
Automotive
Interior panels, door panels, sound insulation panels
๐ฆ
Logistics & Packaging
Reusable pallets, partitions, inserts, transport packaging materials
๐๏ธ
Construction & Interior Design
Partition panels, wall fillings, lightweight decorative boards
๐ช
Furniture Manufacturing
Lightweight furniture panels, cabinets, shelving boards
๐ญ
Industrial Applications
Protective panels, machinery filler boards, lightweight partition boards
โ
With excellent stiffness and impact resistance, these honeycomb boards provide an ideal alternative to traditional wood panels, solid plastic sheets, and metal panels, while supporting lightweight and environmentally friendly material requirements.
Frequently Asked Questions (FAQ)
Q
What materials are compatible with the PP Honeycomb Board Extrusion Line?
The extrusion line is specifically designed for polypropylene (PP) material. Both the honeycomb core layer and the flat surface layers are produced using PP, ensuring consistent material properties, recyclability, and strong bonding through hot-melt lamination technology.
Q
What board thicknesses and widths can this line produce?
Depending on the model selected, the line can produce boards with a thickness range of 2โ20 mm and a width range of 1200โ2000 mm. The JWS75/75/75 model covers widths up to 1600 mm, while the JWS100/100/100 model supports widths up to 2000 mm.
Q
How does the three-layer independent moulding process improve product quality?
By moulding the honeycomb core and the two surface layers independently before thermally compositing them into a single board, this advanced process allows precise control over the thickness of each layer. The result is a higher flatness, more consistent weight, better appearance quality, and improved processing performance compared to conventional methods.
Q
What is the production output capacity of the extrusion line?
The JWS75/75/75 model offers a production capacity of 350โ450 kg/h, while the larger JWS100/100/100 model delivers 600โ700 kg/h. The appropriate model can be selected based on your specific output requirements and product width needs.
Q
How is consistent sheet thickness maintained during production?
The extruder is equipped with gear pumps and a PLC-controlled pressure closed-loop system. This ensures stable melt pressure and uniform discharge into the die cavity, which directly results in consistent sheet thickness throughout the entire production run.
Q
In which industries are PP honeycomb boards most commonly used?
PP honeycomb boards are widely used across automotive (interior and door panels), logistics and packaging (reusable pallets and transport packaging), construction (partition and decorative boards), furniture manufacturing (lightweight panels and shelving), and industrial applications (protective and filler boards). Their lightweight, high-strength, and recyclable properties make them a versatile alternative to wood, solid plastic, and metal panels.