Performance & Features by Line Configuration
🔷 Honeycomb core layer: The core part, a honeycomb hexagonal lattice structure of holes made of PP. This structure is the key to the lightness and strength of the material.
🔷 Flat surface layer: Top and bottom, with PP flat sheets laminated to the honeycomb core by hot-melt technology to form a flat surface.
Market competition is becoming increasingly fierce, and high efficiency and environmental protection have become key considerations. With the bionic honeycomb structure, honeycomb panels achieve ultra-high strength with extremely light weight, which has significant advantages in reducing transport costs and improving material utilisation.
📊 Technical Specifications
| Model |
Suitable Material |
Products Width (mm) |
Products Thickness (mm) |
Capacity (kg/h) |
| JWS75/75/75 |
PP |
1200–1600 |
2–12 |
350–450 |
| JWS100/100/100 |
PP |
1200–2000 |
2–20 |
600–700 |
⭐ Our equipment produces honeycomb board products with flat surface, high composite strength, stable and reliable quality, which are widely favoured by the market.
Perfect core structure, robust interface lamination, stable high-speed production — these are the core elements that make high-end PP honeycomb boards.
According to the width of the products and output requirements, single-screw or twin-screw extruder can be selected. The extruder is equipped with gear pumps and pressure closed-loop control through PLC, thus ensuring stable pressure and uniform discharge after the melt enters the die cavity to ensure consistent thickness of the sheet.
Roller temperature control and negative pressure system for honeycomb rollers. Each moulding roller is equipped with an independent temperature control system, which automatically adjusts the PID of the medium entering the roller, and can achieve the surface temperature of the roller at a constant temperature.
Compared with the commonly used equipment in China, our company takes the lead in adopting the advanced method of moulding three layers of products independently and then forming them as a whole through thermal composite moulding in the sheet moulding process.
This process not only realises the precise regulation of the thickness of the upper and lower surface layers, ensuring high flatness of the composite plate surface, but also accurately controls the overall weight, significantly improving the appearance quality and processing performance of the final plate.
Industries & Applications
The PP honeycomb boards produced by the JWELL PP Honeycomb Board Extrusion Line are lightweight, high-strength, and recyclable, making them suitable for a wide range of industries:
🚗
Automotive
Interior panels, door panels, sound insulation panels
📦
Logistics & Packaging
Reusable pallets, partitions, inserts, transport packaging materials
🏗️
Construction & Interior Design
Partition panels, wall fillings, lightweight decorative boards
🪑
Furniture Manufacturing
Lightweight furniture panels, cabinets, shelving boards
⚙️
Industrial Applications
Protective panels, machinery filler boards, lightweight partition boards
✅ With excellent stiffness and impact resistance, these honeycomb boards provide an ideal alternative to traditional wood panels, solid plastic sheets, and metal panels, while supporting lightweight and environmentally friendly material requirements.
Frequently Asked Questions
Q
What materials are compatible with the PP Honeycomb Board Extrusion Line?
The extrusion line is specifically designed for PP (polypropylene) material, which is used to produce both the honeycomb core layer and the flat surface layers of the finished board.
Q
What board widths and thicknesses can the line produce?
Depending on the model selected, the line can produce boards with widths ranging from 1200 mm to 2000 mm and thicknesses from 2 mm to 20 mm. The JWS75/75/75 model covers widths of 1200–1600 mm, while the JWS100/100/100 model extends up to 2000 mm width.
Q
How does the equipment ensure consistent board thickness and surface quality?
The extruder is equipped with gear pumps and pressure closed-loop control through PLC, ensuring stable melt pressure and uniform discharge. Each moulding roller also features an independent temperature control system with automatic PID adjustment to maintain constant roller surface temperature.
Q
What is the key advantage of the three-layer independent moulding process?
By moulding the three layers independently before combining them via thermal composite moulding, the process enables precise control of the upper and lower surface layer thicknesses, resulting in high surface flatness, accurate overall weight, and improved appearance quality and processing performance.
Q
What industries are PP honeycomb boards most suitable for?
PP honeycomb boards are widely used in automotive interiors, logistics and packaging, construction and interior design, furniture manufacturing, and various industrial applications. Their lightweight, high-strength, and recyclable properties make them an excellent alternative to wood, solid plastic, and metal panels.
Q
Can I choose between single-screw and twin-screw extruders?
Yes. Depending on the required product width and output capacity, either a single-screw or twin-screw extruder can be selected to best match your production requirements and efficiency goals.
