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JWELL TPU Film Extrusion Line - High-Performance TPU Film Production by China Suppliers and Factory

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The JWELL TPU Film Extrusion Line is designed for high-performance production of thermoplastic polyurethane films, and is an ideal choice for manufacturers in China looking for reliable suppliers and factories. This advanced line utilizes cutting-edge high-speed extrusion calendering and casting processes to produce TPU films with thicknesses ranging from 0.01 to 2.0 mm and widths up to 3000 mm. It excels in creating a variety of premium TPU films, including transparent, frosted, matte, and multi-layer laminated options. With state-of-the-art temperature control, stable extrusion, and smart automation, it guarantees exceptional film properties such as superior elasticity, abrasion resistance, and uniform consistency. This production line is essential for various applications, including footwear, waterproof apparel, medical devices, and industrial products.

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    Performance & Features by Line Configuration

    Model Products Width (mm) Products Thickness (mm) Capacity (kg/h)
    JWS120/36 1000–3000 0.02–2.0 200–300
    JWS130/36 1000–3000 0.02–2.0 300–400
    JWS150/36 1000–3000 0.02–2.0 400–500

    Detailed Photos

    JWELL TPU Film Extrusion Line (2)JWELL TPU Film Extrusion Line (3)JWELL TPU Film Extrusion Line (4)JWELL TPU Film Extrusion Line (5)JWELL TPU Film Extrusion Line (6)JWELL TPU Film Extrusion Line (7)

    Performance and Features Summary

    A Flexible and High-Output Production Platform

    Wide Width & High Capacity: Designed for a maximum width of 3000 mm and outputs up to 500 kg/h, meeting demands for large-scale, diversified production runs.

    Comprehensive Processing: Compatible with both high-speed calendering and casting methods, allowing flexible process selection for the full spectrum of TPU films, from ultra-thin to heavy-gauge.

    Diverse Finishes: Capable of producing films with various surface effects like clear, satin, or matte directly, and supports multi-layer co-extrusion for integrated functionality.

    Precision Extrusion and Control System

    Efficient Plasticating System: Equipped with high-strength alloy screws and wear-resistant barrels. The optimized screw design ensures efficient shear and homogeneous plastication, preserving the inherent superior properties of the TPU material.

    Accurate Temperature Management: The extruder features 8-zone independent temperature control for precise melt temperature regulation, ensuring material stability and preventing degradation.

    Intelligent Centralized Control: Integrated PLC automation enables one-touch operation and monitoring from feeding and extrusion to forming, reducing manual dependency while enhancing production stability and repeatability.

    Exceptional Product Performance and Quality

    Superior Material Properties: The produced TPU film combines high tensile strength, excellent elasticity, outstanding abrasion resistance, and aging resistance, outperforming traditional materials like PVC and EVA.

    Stable and Controllable Quality: Precision die design and stable extrusion pressure guarantee exceptional thickness uniformity with tight tolerances and consistent product quality.

    Eco-Friendly and Safe: TPU is an environmentally friendly, non-toxic, recyclable material with anti-mildew and biocompatible properties, aligning with global trends in sustainable manufacturing.

    Broad Downstream Application Fields

    The high-performance TPU film produced is a core material for numerous industries:

    Footwear & Apparel

    Used for transparent decorative parts in athletic shoes and laminated waterproof/breathable fabrics, combining functionality with style.

    JWELL TPU Film Extrusion Line (8)JWELL TPU Film Extrusion Line (9)
    Medical & Healthcare

    Suitable for medical devices, protective gear, and packaging requiring high elasticity and biocompatibility.

    JWELL TPU Film Extrusion Line (10)JWELL TPU Film Extrusion Line (11)
    Industrial & Technical

    Widely used in inflatable products, sealing materials, automotive interiors, and protective components for electronics.

    JWELL TPU Film Extrusion Line (12)JWELL TPU Film Extrusion Line (13)
    Consumer & Civilian Goods

    Encompasses high-end handbags, furniture upholstery, outdoor gear, and various durable consumer products.

    JWELL TPU Film Extrusion Line (14)JWELL TPU Film Extrusion Line (15)

    Frequently Asked Questions

    What is the maximum production width and output capacity of the JWELL TPU Film Extrusion Line?
    The JWELL TPU Film Extrusion Line supports a maximum production width of 3000 mm and a maximum output capacity of up to 500 kg/h (JWS150/36 model). This makes it well-suited for large-scale, high-throughput TPU film manufacturing operations.
    What thickness range of TPU film can this extrusion line produce?
    All three models (JWS120/36, JWS130/36, and JWS150/36) are capable of producing TPU films with a thickness range of 0.02 mm to 2.0 mm, covering ultra-thin films through to heavy-gauge applications.
    What processing methods does the JWELL TPU Film Extrusion Line support?
    The line is compatible with both high-speed calendering and casting methods. This dual-process capability provides flexibility in selecting the most appropriate production process depending on the target film specification and end-use application.
    How does the machine ensure consistent product quality and thickness uniformity?
    Quality consistency is achieved through precision die design, stable extrusion pressure control, and 8-zone independent temperature management on the extruder. These features collectively ensure tight thickness tolerances and minimize batch-to-batch variation.
    Is TPU film produced by this line environmentally friendly and safe for medical use?
    Yes. TPU is a non-toxic, recyclable thermoplastic elastomer with anti-mildew properties and biocompatibility. Films produced by this line are suitable for medical devices, protective gear, and healthcare packaging, as well as other applications requiring compliance with environmental and safety standards.
    What industries can benefit from TPU films made with this production line?
    The TPU film produced serves a wide range of industries, including footwear and apparel (waterproof fabrics, shoe components), medical and healthcare (device films, protective gear), industrial and technical sectors (automotive interiors, sealing materials, inflatable products), and consumer goods (handbags, outdoor gear, furniture upholstery).