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JWELL TPU Film Extrusion Line - High-Quality Thermoplastic Film Production Factory and Suppliers in China

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The JWELL TPU Film Extrusion Line, manufactured by one of the leading suppliers in China, is specifically designed for the high-efficiency production of thermoplastic polyurethane (TPU) films. This factory utilizes cutting-edge high-speed extrusion calendering and casting techniques to produce films ranging from 0.01 to 2.0 mm in thickness and up to 3000 mm in width. Ideal for creating a wide variety of premium TPU films, including transparent, frosted, matte, and multi-layer laminated options, this line ensures precise temperature control and stable extrusion processes. With intelligent automation integrated into its design, it guarantees exceptional film characteristics such as superior elasticity, abrasion resistance, and consistent uniformity. It is an indispensable solution for manufacturers in sectors such as footwear, waterproof apparel, medical supplies, and industrial applications.

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    Performance & Features by Line Configuration

    Model Products Width (mm) Products Thickness (mm) Capacity (kg/h)
    JWS120/36 1000–3000 0.02–2.0 200–300
    JWS130/36 1000–3000 0.02–2.0 300–400
    JWS150/36 1000–3000 0.02–2.0 400–500

    Detailed Photos

    JWELL TPU Film Extrusion Line (2)JWELL TPU Film Extrusion Line (3)JWELL TPU Film Extrusion Line (4)JWELL TPU Film Extrusion Line (5)JWELL TPU Film Extrusion Line (6)JWELL TPU Film Extrusion Line (7)

    Performance and Features Summary

    A Flexible and High-Output Production Platform

    Wide Width & High Capacity: Designed for a maximum width of 3000 mm and outputs up to 500 kg/h, meeting demands for large-scale, diversified production runs.

    Comprehensive Processing: Compatible with both high-speed calendering and casting methods, allowing flexible process selection for the full spectrum of TPU films, from ultra-thin to heavy-gauge.

    Diverse Finishes: Capable of producing films with various surface effects like clear, satin, or matte directly, and supports multi-layer co-extrusion for integrated functionality.

    Precision Extrusion and Control System

    Efficient Plasticating System: Equipped with high-strength alloy screws and wear-resistant barrels. The optimized screw design ensures efficient shear and homogeneous plastication, preserving the inherent superior properties of the TPU material.

    Accurate Temperature Management: The extruder features 8-zone independent temperature control for precise melt temperature regulation, ensuring material stability and preventing degradation.

    Intelligent Centralized Control: Integrated PLC automation enables one-touch operation and monitoring from feeding and extrusion to forming, reducing manual dependency while enhancing production stability and repeatability.

    Exceptional Product Performance and Quality

    Superior Material Properties: The produced TPU film combines high tensile strength, excellent elasticity, outstanding abrasion resistance, and aging resistance, outperforming traditional materials like PVC and EVA.

    Stable and Controllable Quality: Precision die design and stable extrusion pressure guarantee exceptional thickness uniformity with tight tolerances and consistent product quality.

    Eco-Friendly and Safe: TPU is an environmentally friendly, non-toxic, recyclable material with anti-mildew and biocompatible properties, aligning with global trends in sustainable manufacturing.

    Broad Downstream Application Fields

    The high-performance TPU film produced is a core material for numerous industries:

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    Footwear & Apparel

    Used for transparent decorative parts in athletic shoes and laminated waterproof/breathable fabrics, combining functionality with style.

    JWELL TPU Film Extrusion Line (8)JWELL TPU Film Extrusion Line (9)
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    Medical & Healthcare

    Suitable for medical devices, protective gear, and packaging requiring high elasticity and biocompatibility.

    JWELL TPU Film Extrusion Line (10)JWELL TPU Film Extrusion Line (11)
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    Industrial & Technical

    Widely used in inflatable products, sealing materials, automotive interiors, and protective components for electronics.

    JWELL TPU Film Extrusion Line (12)JWELL TPU Film Extrusion Line (13)
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    Consumer & Civilian Goods

    Encompasses high-end handbags, furniture upholstery, outdoor gear, and various durable consumer products.

    JWELL TPU Film Extrusion Line (14)JWELL TPU Film Extrusion Line (15)

    Frequently Asked Questions (FAQ)

    Q What is the maximum film width and output capacity of the JWELL TPU Film Extrusion Line?
    The line supports a maximum product width of 3000 mm. The highest-capacity model, JWS150/36, can achieve an output of 400–500 kg/h, making it suitable for large-scale industrial production.
    Q What thickness range of TPU film can this extrusion line produce?
    All three models (JWS120/36, JWS130/36, JWS150/36) can produce TPU films ranging from 0.02 mm (ultra-thin) to 2.0 mm (heavy-gauge), covering a comprehensive range of application requirements.
    Q What processing methods does the TPU film extrusion line support?
    The line is compatible with both high-speed calendering and casting processes. This flexibility allows manufacturers to select the optimal method based on the desired film properties, thickness, and surface finish requirements.
    Q How does the control system ensure production consistency and quality?
    The line integrates a PLC-based intelligent centralized control system with 8-zone independent temperature control on the extruder. This ensures precise melt temperature regulation, prevents material degradation, and enables one-touch automated operation from feeding through to film forming, greatly enhancing repeatability and reducing operator error.
    Q What industries and applications is the produced TPU film suitable for?
    TPU film produced by this line is used across a wide range of industries, including footwear and apparel (athletic shoe components, waterproof fabrics), medical and healthcare (devices, protective gear), industrial and technical applications (automotive interiors, inflatable products, electronics protection), and consumer goods (handbags, furniture upholstery, outdoor equipment).
    Q Is TPU film an environmentally friendly material, and how does it compare to PVC or EVA?
    Yes. TPU is a non-toxic, recyclable, and environmentally friendly thermoplastic elastomer. Compared to traditional materials like PVC and EVA, TPU film offers superior tensile strength, better elasticity, outstanding abrasion and aging resistance, as well as anti-mildew and biocompatible properties — aligning with global sustainable manufacturing standards.