Driving Automotive Innovation with Advanced Extrusion Technology
The automotive industry is evolving at an unprecedented pace, demanding new materials for lightweighting, electrification, and enhanced user experience. JWELL Machinery is at the forefront of this transformation, providing specialized plastic extrusion lines that empower manufacturers to produce the high-performance components defining the future of mobility. From exterior protection to the heart of the electric vehicle battery, our technology delivers the precision, consistency, and scalability required for automotive-grade production.
Exterior Protection & Lightweighting Solutions
Focus on the aesthetic protection of the vehicle exterior and achieving lightweight through materials
TPU Invisible Car Clothing Production line
Our multi-layer co-extrusion lines for TPU Paint Protection Film are engineered to produce films with a self-healing top layer, a tear-resistant core, and a pressure-sensitive adhesive layer. This integrated process ensures superior clarity, durability, and resistance to yellowing, protecting vehicle paint from stone chips, acid rain, and minor abrasions.
PP Honeycomb Board Extrusion Line
JWELL's PP Honeycomb Board lines create ultra-lightweight yet exceptionally rigid panels. These panels are ideal for replacing heavier wood or metal in truck floorings, cargo liners, and partition walls, significantly reducing vehicle weight to improve fuel efficiency or electric vehicle range.
CFRT Unidirection Prepreg Tape & Plate Composite Extrusion line
Our CFRT systems enable the production of high-strength, lightweight composite tapes and laminates. These materials are revolutionizing structural components like battery trays, seat frames, and under-body shields, offering metal-like strength at a fraction of the weight.
Blow Molding & Complex Fluid Management Solutions
For JWZ-BM Series Blow Molding Machines
Our high-efficiency JWZ-BM Series Blow Molding Machines are pivotal for producing large automotive hollow components such as fuel tanks, urea solution tanks, and coolant expansion tanks. The precise accumulator head and parison wall thickness control system ensure consistent part volume and uniform wall thickness. This achieves lightweighting while meeting stringent industry standards for impact resistance, creep resistance, and low permeability.
3D Blow Molding Machine
Addressing increasingly complex engine bay layouts and aerodynamic designs, traditional blow molding techniques often fall short. Our 3D Blow Molding Machine utilizes advanced servo-controlled robot parison manipulation and flexible mold clamping technology. It enables single-step production of parts with complex three-dimensional geometries, such as S-shaped bent pipes, branched hoses, engine intake manifolds, and multi-layer composite fuel lines. This significantly streamlines the production process and reduces subsequent assembly steps.
Interior Comfort & Durability Solutions
Create a more luxurious, durable, and eco-friendly driving experience
For TPU/TPE leather production line
Move beyond traditional PVC. Our extrusion and lamination lines for TPU/TPE synthetic leather produce materials that are not only aesthetically pleasing but also free of harmful plasticizers. These surfaces offer superior scratch resistance, easy cleaning, and a soft-touch feel for dashboards, door panels, and consoles.
TPE/TPO Automotive Foot Mat Extrusion Line
Engineered for precision and durability, our lines process TPO/TPE materials to manufacture custom-fit automotive floor mats. These mats are lightweight, waterproof, and resistant to oil and chemicals, ensuring long-lasting performance and easy maintenance.
TPU/ABS Automotive Interior Composite Plate Extrusion Line
TPU/ABS composit plate is one new kind of enviroment friendly material used for car gauge panel and inner decoration. It adopts multi manifold procee to make TPU coat on ABS instead of glue coating so that the finished product does not release formaldehyde or create inner air pollution. Plate thickness from 1.5mm to 8mm, width from 1800mm to 2000mm
XPE/IXPE Foaming Extrusion Line
Our cross-linked polyethylene foam lines produce closed-cell foam sheets that serve as excellent acoustic insulation, reducing road and engine noise within the cabin. They are also widely used as cushioning materials in vehicle interiors.
Electric Vehicle & Safety-Critical Solutions
Addressing the unique material challenges of electric vehicles, with a focus on safety and reliability
New Energy Automotive Flame Retardant Plate Extrusion Line
Safety is paramount in EVs. Our production lines for flame-retardant PP sheets are crucial for manufacturing battery enclosure components and interior panels. These materials are formulated to meet stringent UL94 V-0 and other automotive safety standards, helping to prevent the spread of fire.
New Energy Battery Insulation Sheet Extrusion Line
The integrity of a battery pack is non-negotiable. Our precision extrusion lines produce PIC (Battery Insulation Composite) films with exceptional dielectric strength and thermal stability. These films act as critical barriers within the battery, preventing short circuits and ensuring the safe operation of the power system.
LFT/FRP Continuous Fiber Reinforced Composite Extrusion Line
For structural components around the high-voltage system, our LFT (Long Fiber Thermoplastic) lines produce composites with outstanding impact strength and stiffness. These materials are ideal for creating brackets, battery covers, and other parts that require both structural integrity and electrical isolation.
Sealing & Fluid Management Solutions
Providing solutions to ensure vehicle sealing, comfort, and fluid system reliability
PVC/TPU/TPE Automotive Seal Profile Extrusion Line
A perfect seal is key to cabin quietness and weatherproofing. Our precision profile extrusion lines for PVC/TPU/TPE ensure the consistent production of door, window, and trunk seals with exact dimensional accuracy and excellent weather resistance.
3D Printing Wire/Automotive Tiny Tube Extrusion Line
Engineered for precision and durability, our lines process TPO/TPE materials to manufacture custom-fit automotive floor mats. These mats are lightweight, waterproof, and resistant to oil and chemicals, ensuring long-lasting performance and easy maintenance.
Precision Co-extrusion
Advanced Material Handling
Integrated Automation & Control
Ready to Accelerate Your Automotive Material Projects?
Whether you are developing a new electric vehicle component or upgrading your interior materials, JWELL's engineering team is ready to collaborate. We provide end-to-end support from material testing to line commissioning.
