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Classic and High-Speed PVC Profile Extrusion Lines

JWELL provides a complete extrusion solution for PVC profiles, ranging from classic to high-speed production lines. At the heart of the system is a high-performance conical twin-screw extruder, integrated with advanced vacuum calibration, precise haul-off, and cutting systems. It is specifically designed for the efficient and stable production of various PVC window profiles, steel-plastic composite profiles, and decorative profiles. Featuring stable plasticizing capability, high output, and low-shear processing, the line ensures high product precision while significantly extending equipment service life. It is a reliable choice for the window & door manufacturing, architectural decoration, and specialty profile industries.

    Performance & Features by Line Configuration

    Classic type main technical parameter

    Type

    YF108

    YF240

    YF240A

    YF300

    YF400

    Max.width of product (mm)

    108

    240

    150*2

    300

    400

    Extruder model

    SJZ55/110

    SJZ65/132

    SJZ65/132

    SJZ65/132

    SJZ80/156

    Max.extrusion capacity (kg/h)

    110

    180

    180

    180

    320

    Extruder power (kw)

    22

    37

    37

    37

    55

    Cooling water (m3/h)

    7

    8

    8

    8

    10

    Compressed air (m3/min)

    0.6

    0.6

    0.8

    0.6

    0.6

    High speed main technical parameter

    Type

    YF240

    YF240

    YF240A

    Max.width of product (mm)

    240

    240

    150*2

    Extruder model

    SJP75/28

    SJP93/30

    SJP110/28

    Max.extrusion capacity (kg/h)

    150-250

    250-400

    400-500

    Extruder power (kw)

    45

    55

    90

    Cooling water (m3/h)

    7

    8

    10

    Compressed air (m3/min)

    0.6

    0.6

    0.8

    Detailed photos

    Classic and High-Speed PVC Profile Extrusion Lines (3)Classic and High-Speed PVC Profile Extrusion Lines (4)Classic and High-Speed PVC Profile Extrusion Lines (5)Classic and High-Speed PVC Profile Extrusion Lines (6)

    Performance and Features Summary

    Efficient and Stable Core Extrusion System

    Conical Twin-Screw Extruder: Employs a specially designed screw for gentle, homogeneous plasticization and micro-foaming of the material. It features low shear force and a short thermal history, effectively preserving PVC properties while ensuring high output and enhancing the internal quality of the profiles.

    Advanced Drive & Temperature Control: Equipped with high-quality AC frequency converters and imported temperature controllers (e.g., RKC from Japan), ensuring precise synchronous speed between the main and auxiliary equipment and stable temperature control for continuous production.

    Precise and Reliable Calibration & Haul-Off

    High-Efficiency Vacuum Calibration Table: Utilizes a special enlarged vortex flow cooling system for high cooling efficiency and fast shaping speed. Available in various lengths (4-10 meters) to perfectly match different molds and meet the demands of high-speed extrusion.

    Smooth and Powerful Haul-Off Unit: Incorporates lifting technology for stable operation, high reliability, and strong traction force, ensuring the profiles move at a constant speed during cooling and calibration to prevent deformation.

    Intelligent Cutting & Automated Handling

    Synchronous Precision Cutter: The cutting speed is synchronized with the haul-off unit. It features a reasonable design, stable operation, automatic length cutting functionality, and includes a dust recovery device to maintain a clean working environment.

    Integrated Downstream Processing: The line can be integrated with a film covering machine and a stacker, providing surface protection and automatic stacking for finished profiles, reducing manual intervention and improving packaging efficiency.

    Versatile Adaptability and Cost-Effectiveness

    Wide Profile Compatibility: By changing the die and screw, the same production line can flexibly switch between solid-wall profiles and various other products like micro-foam profiles, increasing equipment utilization.

    Quality Assurance for Key Components: Core components such as vacuum pumps and motors use renowned brand products, guaranteeing the long-term reliability and durability of the entire line.

    Centralized Intelligent Control: The integrated control system offers simple operation and high visibility, facilitating easy monitoring of production status and process parameters for stable and efficient production management.

    Main Application Products

    The high-quality PVC profiles produced by this line are widely used in the following areas:

    Building Window & Door Systems
    Various PVC window profiles and door panel profiles, offering excellent thermal insulation, sound insulation, and weatherability.

    Classic and High-Speed PVC Profile Extrusion Lines (7)Classic and High-Speed PVC Profile Extrusion Lines (8)

    Architectural Decoration & Furniture
    Skirting boards, cornices, decorative panels for indoor/outdoor use, and edge banding for furniture.

    Classic and High-Speed PVC Profile Extrusion Lines (9)Classic and High-Speed PVC Profile Extrusion Lines (10)
    Classic and High-Speed PVC Profile Extrusion Lines (11)Classic and High-Speed PVC Profile Extrusion Lines (12)

    New Energy & Green Building
    Supporting profiles for solar photovoltaic panels, interior partitions, specialty industrial profiles.

    Classic and High-Speed PVC Profile Extrusion Lines (14)Classic and High-Speed PVC Profile Extrusion Lines (13)

    Specialty Applications
    Suitable for producing micro-foam PVC profiles, which are lighter in weight while offering good strength and thermal insulation, ideal for specific construction and decorative scenarios.

    Classic and High-Speed PVC Profile Extrusion Lines (16)Classic and High-Speed PVC Profile Extrusion Lines (15)
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