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High-Performance Double Wall Corrugated Pipe Extrusion Lines for PE, PP & PVC

Elevate your production with JWELL's advanced Double Wall Corrugated (DWC) Pipe Extrusion Lines. Engineered for maximum efficiency and versatility, our third-generation solutions encompass high-speed single-screw, conical twin-screw, and parallel twin-screw extruder configurations to perfectly process PE, PP, and PVC materials. Experience a 20-40% boost in output and production speed compared to previous generations, integrated with online belling and controlled by premium Siemens HMI systems. This is your complete, high-yield solution for manufacturing durable pipes for infrastructure, utilities, and industrial applications.

    Machine Parameters

    High-Speed Single-Screw Extrusion Line (For PE/PP Pipes)

    Optimized Cooling & Molding: A newly designed, closed molding machine with a special high-efficiency cooling system for forming aluminum modules dramatically improves cooling rates, shortening cycle times for higher throughput.

    Stable High-Output Extrusion: Paired with a professionally designed corrugated pipe die, it enables large-scale, stable extrusion for demanding continuous production.

    Durable & Customizable Modules: Forming modules are made from precision-cast LY12 high-grade aviation aluminum (copper content ≥5%), ensuring high density, no porosity, and resistance to long-term deformation. Modules offer excellent interchangeability and customizable waveform designs.

    Precision Cutting: Features an automatic DWC cutter with computer control for accurate cut length, stable operation, and easy use.

    Type

    Pipe diameter

    (mm)

    HDPE output

    (kg/h)

    Max speed

    (m/min)

    Total power

    (KW)

    JWSBL-300

    110-300

    500

    5

    440

    JWSBL-600

    200-600

    800

    5

    500

    JWSBL-800

    200-800

    1000

    3

    680

    JWSBL-1000

    200-1000

    1200

    2.5

    710

    JWSBL-1200

    800-1200

    1400

    1.5

    800

    Conical Twin-Screw Extrusion Line (For FRPP/PVC Pipes)

    Energy-Efficient Production: The line's overall energy consumption is low. The conical twin-screw extruder offers higher conveying efficiency than single-screw models with lower installed power, enabling truly economical operation.

    Direct Powder Processing & Cost Savings: Capable of processing powder formulas directly (e.g., raw material + calcium carbonate), eliminating the need for pelletizing to significantly reduce raw material costs while enhancing pipe ring stiffness.

    Superior Pipe Quality: Equipped with a vacuum venting device to effectively remove moisture and air, preventing bubbles in the pipe wall for a dense, smooth interior and exterior surface.

    Type

    Pipe diameter

    (mm)

    PVC output

    (kg/h)

    FRPP output

    (kg/h)

    Max speed

    (m/min)

    JWSBL-600

    200-600

    800

    800

    3

    JWSBL-300

    110-300

    450

    400

    4

    JWSBL-800

    200-800

    1200

    1000

    3

    JWSBL-1000

    200-1000

    1300

    1200

    2.5

    JWSBL-1200

    800-1200

    1400

    1400

    1.5

    Parallel Twin-Screw Extrusion Line (For HDPE/PP Pipes)

    Excellent Mixing & Raw Material Flexibility: Utilizes two parallel co-rotating twin-screw extruders for superior dispersion. Can process both powder and granular raw materials simultaneously without pre-compounding, offering maximum formula flexibility.

    Online Formula Adjustment: Includes a side-feeding system allowing for real-time online adjustment of filler ratios (e.g., calcium powder), facilitating quick and convenient formula changes.

    Modular & Easy Maintenance: The building-block style screw and barrel assembly simplifies maintenance and part replacement, minimizing downtime.

    Type

    Pipe diameter

    (mm)

    HDPE output

    (kg/h)

    Max speed

    (m/min)

    Total power

    (KW)

    JWSBL-600

    200-600

    800

    5

    500

    JWSBL-1000

    200-1000

    1200

    2.5

    710

    JWSBL-1200

    800-1200

    1400

    1.5

    800

    Horizontal DWC Pipe Line (For Small-Diameter Pipes)

    Compact Solution for Small Pipes: Specifically designed for producing small-diameter DWC pipes (Ø50-250mm), ideal for drainage, venting, and conduit applications.

    High Plasticization & Output: Incorporates a new high-efficiency single-screw extruder that delivers greatly enhanced plasticizing capacity and high output of flexible pipe products.

    User-Friendly Operation: The horizontal structure of the molding machine provides a compact footprint and facilitates easier operation and maintenance.

    Type

    Extruder

    Main Motor(kw)

    Line Speed(m/min)

    JWSBW-50-110

    45/33+45/33

    30+18.5

    0.6-6

    JWSBW-50-160

    65/33+65/33

    45+30

    0.5-5

    JWSBW-110-250

    75/33+65/33

    90+45

    0.4-4

    Detailed photos

    High-Performance Double Wall Corrugated Pipe Extrusion Lines for PE, PP & PVC (2)High-Performance Double Wall Corrugated Pipe Extrusion Lines for PE, PP & PVC (3)High-Performance Double Wall Corrugated Pipe Extrusion Lines for PE, PP & PVC (4)High-Performance Double Wall Corrugated Pipe Extrusion Lines for PE, PP & PVC (5)High-Performance Double Wall Corrugated Pipe Extrusion Lines for PE, PP & PVC (6)High-Performance Double Wall Corrugated Pipe Extrusion Lines for PE, PP & PVC (7)

    Unified Core Advantages

    Intelligent Siemens Control
    All lines feature advanced computer HMI control systems (like Siemens) for high automation, precise parameter management, and user-friendly operation.

    Integrated Online Belling
    The built-in online belling unit ensures the connection readiness and performance of the finished corrugated pipes.

    Proven Stability & Reliability
    Incorporates multiple patented technologies to guarantee long-term, stable, and high-output operation.

    Comprehensive Technical Support
    Backed by JWELL's extensive experience, offering professional support from line configuration to production optimization.

    Application Areas

    The high-quality double wall corrugated pipes produced are essential components across several key industries:

    Municipal & Civil Engineering
    Stormwater & sewer drainage networks, building foundation drainage.

    High-Performance Double Wall Corrugated Pipe Extrusion Lines for PE, PP & PVC (8)High-Performance Double Wall Corrugated Pipe Extrusion Lines for PE, PP & PVC (9)

    Telecommunications & Power
    Optical fiber cable conduits, electrical wire protection ducts.

    High-Performance Double Wall Corrugated Pipe Extrusion Lines for PE, PP & PVC (10)High-Performance Double Wall Corrugated Pipe Extrusion Lines for PE, PP & PVC (11)

    Agriculture & Water Conservancy
    Agricultural irrigation pipelines, water project drainage.

    High-Performance Double Wall Corrugated Pipe Extrusion Lines for PE, PP & PVC (12)High-Performance Double Wall Corrugated Pipe Extrusion Lines for PE, PP & PVC (13)

    Industrial & Environmental Protection
    Industrial fluid conveyance, mine ventilation, landfill leachate collection.

    High-Performance Double Wall Corrugated Pipe Extrusion Lines for PE, PP & PVC (14)High-Performance Double Wall Corrugated Pipe Extrusion Lines for PE, PP & PVC (15)
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