High-Performance JWELL TPU Film Extrusion Line from China Suppliers and Factory for Superior Film Production
Performance & Features by Line Configuration
| Model | Products Width (mm) | Products Thickness (mm) | Capacity (kg/h) |
|---|---|---|---|
| JWS120/36 | 1000–3000 | 0.02–2.0 | 200–300 |
| JWS130/36 | 1000–3000 | 0.02–2.0 | 300–400 |
| JWS150/36 | 1000–3000 | 0.02–2.0 | 400–500 |
Detailed Photos
Performance and Features Summary
A Flexible and High-Output Production Platform
● Wide Width & High Capacity: Designed for a maximum width of 3000 mm and outputs up to 500 kg/h, meeting demands for large-scale, diversified production runs.
● Comprehensive Processing: Compatible with both high-speed calendering and casting methods, allowing flexible process selection for the full spectrum of TPU films, from ultra-thin to heavy-gauge.
● Diverse Finishes: Capable of producing films with various surface effects like clear, satin, or matte directly, and supports multi-layer co-extrusion for integrated functionality.
Precision Extrusion and Control System
● Efficient Plasticating System: Equipped with high-strength alloy screws and wear-resistant barrels. The optimized screw design ensures efficient shear and homogeneous plastication, preserving the inherent superior properties of the TPU material.
● Accurate Temperature Management: The extruder features 8-zone independent temperature control for precise melt temperature regulation, ensuring material stability and preventing degradation.
● Intelligent Centralized Control: Integrated PLC automation enables one-touch operation and monitoring from feeding and extrusion to forming, reducing manual dependency while enhancing production stability and repeatability.
Exceptional Product Performance and Quality
● Superior Material Properties: The produced TPU film combines high tensile strength, excellent elasticity, outstanding abrasion resistance, and aging resistance, outperforming traditional materials like PVC and EVA.
● Stable and Controllable Quality: Precision die design and stable extrusion pressure guarantee exceptional thickness uniformity with tight tolerances and consistent product quality.
● Eco-Friendly and Safe: TPU is an environmentally friendly, non-toxic, recyclable material with anti-mildew and biocompatible properties, aligning with global trends in sustainable manufacturing.
Broad Downstream Application Fields
The high-performance TPU film produced is a core material for numerous industries:
Used for transparent decorative parts in athletic shoes and laminated waterproof/breathable fabrics, combining functionality with style.
Suitable for medical devices, protective gear, and packaging requiring high elasticity and biocompatibility.
Widely used in inflatable products, sealing materials, automotive interiors, and protective components for electronics.
Encompasses high-end handbags, furniture upholstery, outdoor gear, and various durable consumer products.
Frequently Asked Questions
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Q What is the maximum production width and output capacity of the JWELL TPU Film Extrusion Line?The JWELL TPU Film Extrusion Line supports a maximum product width of 3000 mm. Depending on the model selected, output capacity ranges from 200 kg/h (JWS120/36) up to 500 kg/h (JWS150/36), making it suitable for both medium and large-scale production requirements.
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Q What thickness range of TPU film can this extrusion line produce?All three models (JWS120/36, JWS130/36, and JWS150/36) are capable of producing TPU films with a thickness range of 0.02 mm to 2.0 mm, covering ultra-thin films for precision applications as well as heavier-gauge films for industrial use.
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Q What processing methods does the JWELL TPU Film Extrusion Line support?The line is compatible with both high-speed calendering and casting methods. This dual-process flexibility allows manufacturers to select the most appropriate method based on the specific product requirements, whether for ultra-thin precision films or thicker functional layers.
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Q How does the temperature control system ensure TPU material quality during extrusion?The extruder is equipped with an 8-zone independent temperature control system that precisely regulates melt temperature throughout the entire extrusion process. This prevents material degradation, ensures consistent melt flow, and preserves the inherent mechanical and physical properties of the TPU material.
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Q In which industries can TPU film produced by this line be applied?TPU film produced by this line is widely used across multiple industries, including footwear and apparel (athletic shoes, waterproof fabrics), medical and healthcare (devices, protective gear), industrial and technical applications (automotive interiors, inflatable products, electronics protection), and consumer goods (handbags, furniture upholstery, outdoor equipment).
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Q Is TPU film produced by this line environmentally friendly and safe for medical or food-contact use?Yes. TPU (Thermoplastic Polyurethane) is an environmentally friendly, non-toxic, and fully recyclable material. It features anti-mildew and biocompatible properties, making it suitable for medical device applications and other sensitive uses. It aligns with global sustainable manufacturing standards and outperforms traditional materials such as PVC and EVA in both safety and environmental impact.