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High-Speed and Classic PVC Profile Extrusion Lines from China Suppliers - Reliable Factory Solutions

JWELL, a leading factory and suppliers in China, offers a comprehensive extrusion solution for PVC profiles, catering to a wide range of production needs from classic to high-speed lines. Our advanced system features a high-performance conical twin-screw extruder, complemented by state-of-the-art vacuum calibration, precise haul-off, and cutting systems. This equipment is specially engineered for the efficient and stable manufacturing of various PVC window profiles, steel-plastic composite profiles, and decorative profiles. With its robust plasticizing capabilities, high output, and low-shear processing, our production line guarantees exceptional product precision while significantly prolonging the equipment’s lifespan. JWELL is the reliable choice for industries involved in window and door manufacturing, architectural decoration, and specialty profiles

    Performance & Features by Line Configuration

    Classic Type — Main Technical Parameters

    Type

    YF108

    YF240

    YF240A

    YF300

    YF400

    Max. width of product (mm)

    108

    240

    150*2

    300

    400

    Extruder model

    SJZ55/110

    SJZ65/132

    SJZ65/132

    SJZ65/132

    SJZ80/156

    Max. extrusion capacity (kg/h)

    110

    180

    180

    180

    320

    Extruder power (kw)

    22

    37

    37

    37

    55

    Cooling water (m³/h)

    7

    8

    8

    8

    10

    Compressed air (m³/min)

    0.6

    0.6

    0.8

    0.6

    0.6

    High Speed Type — Main Technical Parameters

    Type

    YF240

    YF240

    YF240A

    Max. width of product (mm)

    240

    240

    150*2

    Extruder model

    SJP75/28

    SJP93/30

    SJP110/28

    Max. extrusion capacity (kg/h)

    150–250

    250–400

    400–500

    Extruder power (kw)

    45

    55

    90

    Cooling water (m³/h)

    7

    8

    10

    Compressed air (m³/min)

    0.6

    0.6

    0.8

    Detailed Photos

    Classic and High-Speed PVC Profile Extrusion Lines (3)Classic and High-Speed PVC Profile Extrusion Lines (4)Classic and High-Speed PVC Profile Extrusion Lines (5)Classic and High-Speed PVC Profile Extrusion Lines (6)

    Performance and Features Summary

    Efficient and Stable Core Extrusion System

    Conical Twin-Screw Extruder: Employs a specially designed screw for gentle, homogeneous plasticization and micro-foaming of the material. It features low shear force and a short thermal history, effectively preserving PVC properties while ensuring high output and enhancing the internal quality of the profiles.

    Advanced Drive & Temperature Control: Equipped with high-quality AC frequency converters and imported temperature controllers (e.g., RKC from Japan), ensuring precise synchronous speed between the main and auxiliary equipment and stable temperature control for continuous production.

    Precise and Reliable Calibration & Haul-Off

    High-Efficiency Vacuum Calibration Table: Utilizes a special enlarged vortex flow cooling system for high cooling efficiency and fast shaping speed. Available in various lengths (4–10 meters) to perfectly match different molds and meet the demands of high-speed extrusion.

    Smooth and Powerful Haul-Off Unit: Incorporates lifting technology for stable operation, high reliability, and strong traction force, ensuring the profiles move at a constant speed during cooling and calibration to prevent deformation.

    Intelligent Cutting & Automated Handling

    Synchronous Precision Cutter: The cutting speed is synchronized with the haul-off unit. It features a reasonable design, stable operation, automatic length cutting functionality, and includes a dust recovery device to maintain a clean working environment.

    Integrated Downstream Processing: The line can be integrated with a film covering machine and a stacker, providing surface protection and automatic stacking for finished profiles, reducing manual intervention and improving packaging efficiency.

    Versatile Adaptability and Cost-Effectiveness

    Wide Profile Compatibility: By changing the die and screw, the same production line can flexibly switch between solid-wall profiles and various other products like micro-foam profiles, increasing equipment utilization.

    Quality Assurance for Key Components: Core components such as vacuum pumps and motors use renowned brand products, guaranteeing the long-term reliability and durability of the entire line.

    Centralized Intelligent Control: The integrated control system offers simple operation and high visibility, facilitating easy monitoring of production status and process parameters for stable and efficient production management.

    Main Application Products

    The high-quality PVC profiles produced by this line are widely used in the following areas:

    Building Window & Door Systems

    Various PVC window profiles and door panel profiles, offering excellent thermal insulation, sound insulation, and weatherability.

    Classic and High-Speed PVC Profile Extrusion Lines (7)Classic and High-Speed PVC Profile Extrusion Lines (8)
    Architectural Decoration & Furniture

    Skirting boards, cornices, decorative panels for indoor/outdoor use, and edge banding for furniture.

    Classic and High-Speed PVC Profile Extrusion Lines (9)Classic and High-Speed PVC Profile Extrusion Lines (10)
    Classic and High-Speed PVC Profile Extrusion Lines (11)Classic and High-Speed PVC Profile Extrusion Lines (12)
    New Energy & Green Building

    Supporting profiles for solar photovoltaic panels, interior partitions, specialty industrial profiles.

    Classic and High-Speed PVC Profile Extrusion Lines (14)Classic and High-Speed PVC Profile Extrusion Lines (13)
    Specialty Applications

    Suitable for producing micro-foam PVC profiles, which are lighter in weight while offering good strength and thermal insulation, ideal for specific construction and decorative scenarios.

    Classic and High-Speed PVC Profile Extrusion Lines (16)Classic and High-Speed PVC Profile Extrusion Lines (15)

    Frequently Asked Questions

    Q What is the difference between the Classic type and the High Speed type PVC profile extrusion lines?
    The Classic type uses a conical twin-screw extruder (SJZ series) suitable for standard production speeds with extrusion capacities up to 320 kg/h. The High Speed type uses a parallel single-screw extruder (SJP series) capable of significantly higher outputs ranging from 150 to 500 kg/h, making it ideal for large-scale, high-efficiency production environments.
    Q Can the same production line be used to produce different types of PVC profiles?
    Yes. By simply changing the die and screw configuration, the same line can flexibly switch between solid-wall profiles, micro-foam profiles, window profiles, decorative trims, and more. This versatility significantly increases equipment utilization and reduces investment costs for manufacturers producing diverse product ranges.
    Q What vacuum calibration table lengths are available, and how do I choose the right one?
    The vacuum calibration table is available in lengths from 4 to 10 meters. The appropriate length depends on the profile complexity, wall thickness, and target production speed. Longer calibration tables are recommended for high-speed extrusion lines or complex profiles requiring extended cooling and shaping time to ensure dimensional accuracy.
    Q What are the utility requirements (water, air, power) for operating these lines?
    Requirements vary by model. Cooling water consumption ranges from 7 to 10 m³/h, compressed air from 0.6 to 0.8 m³/min, and extruder motor power from 22 kW (YF108 Classic) up to 90 kW (YF240A High Speed). Please refer to the technical parameter tables above to select the appropriate utility supply for your chosen model.
    Q What downstream equipment is included or can be integrated with the extrusion line?
    The line can be integrated with a synchronous precision cutter (with dust recovery), a film covering machine for surface protection, and an automatic stacker for finished profiles. This complete downstream integration reduces manual labor, improves packaging efficiency, and supports continuous automated production.
    Q What industries and products are the PVC profiles from this line suitable for?
    The profiles produced are suitable for a wide range of applications including building window and door systems, architectural decoration (skirting boards, cornices, decorative panels), furniture edge banding, solar photovoltaic panel support profiles, interior partitions, and specialty micro-foam profiles for construction and decorative scenarios requiring lightweight yet strong materials.